Академический Документы
Профессиональный Документы
Культура Документы
06 November 2008
10:00 - 11:00 A.M.
Presentor:
AES
www.aes.com.ph
RESOURCE SPEAKER
5 to 9 Years
0 to 4 Years
NDT Methods
RT
Radiographic Testing
UT
Ultrasonic Testing
Discontinuity
(Keyway)
With discontinuity
(Crack)
With discontinuity
(Inclusion)
With discontinuity
(Porosity)
With discontinuity
(Lack of Fusion)
Near-Surface
Subsurface
Method
Classification
RT
Internal
UT
Internal
MT
PT
Note:
- Capable
X - Capable but not reliable
X - Not Capable
Surface
Surface
Indication
Interpretation
Nonrelevant
False
Relevant
Evaluation
Reject
Accept
Founded
ASTM
1898
ASME
1880
API
1911
AWS
1919
www.astm.org
www.aws.org
www.asme.org
www.api.org
NDT Procedures
Codes and
Standards
Title
Nondestructive Testing
2008
ASME V
Nondestructive Examination
2007
AWS D1.1
2008
API 1104
2006
Latest
Edition
Latest
Edition
Title
ASTM E 94
2004
ASME V Article 2
Radiographic Examination
2007
Inspection
2008
2006
ASTM E 94
ASME V Art. 2
D1.1 Section 6
Section 11
Description
Type
Country
Company
USA
Company &
Central
USA
Central
USA
Central
Internationa
l
Central
Europe
CAN/CGSB
48.9712
Central
Canada
PNS/ISO 9712
Central
Philippines
SNT-TC-1A
ANSI/ASNT
CP-189
ACCP
ISO 9712
EN 473
Central
Company
Document
Testing Center
in Asia
Company Site
Examiner
ASNT Examiner
ASNT Level III or ACCP Level III
Certification
Levels
Certificate
Signatories
Radiographic Film
Small Grains
Large Grains
Grains
Speed
Sensitivity
Small
Slow
High
Large
Fast
Low
X-ray Machine
RT - X-ray Exposure
SWE-SWV
Single Wall Expose/
Single Wall Viewing
Tube Head
IQI
FFD
I
943
3.0 mA
160 kV
X-ray Exposure
Time
Prog
Enter
Control Panel
00
1
2
0
1
Func
el
de
r
mA
KV
AS
TM
Co
.
XY
Z
Radiograph
XYZ Co.
Co.
XYZ
0
0
film
ASTM
ASTM
ASTM
Welder001
0011
Welder
Welder
001
A
A
1
1
Indication
Evaluation
Porosity
Accepted
Iridium-192 (Ir-192)
Cobalt-60 (Co-60)
Snout
SWE-SWV
Single Wall Expose/
Single Wall Viewing
IQI
SFD
XYZ Co.
Co.
XYZ
00
00
1
el
de
r
W
Co
.
Radiograph
XY
Z
AS
TM
ASTM
ASTM
Welder
0011
Welder
001
Welder
001
A
A
1
1
film
SFD Source to Film Distance
Indication
Evaluation
0-1
Porosity
Rejected
0 - 1 R1
Negative to Indication
Accepted
SWE-SWV
Single Wall Expose/
Single Wall Viewing
SFD
Radiograph
XYZ Co.
Co.
XYZ
00
ASTM
ASTM
Welder
0011
Welder
001
Welder
001
A
A
11
Indication
Evaluation
Porosity
Accepted
XYZ Co.
Co.
XYZ
XYZ Co.
ASTM
ASTM
Welder 001
001 1
Welder
A
A
Radiograph 0-1
ASTM
ASTM
Welder 001
1
1
A
A
Radiograph 1-2
1
XYZ Co.
Co.
XYZ
22
XYZ Co.
ASTM
ASTM
Welder 001
001
Welder
1
1
A
A
33
ASTM
ASTM
Welder 001
1
1
A
A
2
XYZ Co.
Co.
XYZ
44
5
XYZ
XYZ Co.
Co.
ASTM
ASTM
Welder 001
001 1
Welder
A
A
55
51
5
ASTM
ASTM
ASTM
ASTM
111
Welder
Welder 001
001 1
A
A
AA
62
6
3
XYZ Co.
Co.
XYZ
XYZXYZ
Co.Co.
ASTM
ASTM
ASTM
ASTM
66
Welder 001
001
Welder
11
1
A
A
A
77
Welder001
0010
7 Welder
1
1A
XYZ Co.
Co.
XYZ
XYZ Co.
ASTM
ASTM
Welder 001
001 1
Welder
A
A
Radiograph 0-1
XYZ Co.
Welder 001
11
A
A
XYZ Co.
ASTM
Welder 001
ASTM
Welder 001
Radiograph 1-2
XYZ
XYZ
Co.
XYZCo.
Co.
ASTM
Welder 001
XYZ Co.
ASTM
ASTM
51
5
XYZ Co.
ASTM
ASTM
ASTM
Welder
Welder
001
Welder001
001
111
A
AA
62
6
XYZXYZ
Co.Co.
ASTM
Welder 001
ASTM
ASTM
Welder001
0010
7 Welder
1
1A
Indication
0-1
Porosity
Accepted
1-2
Slag Inclusions
Accepted
2-3
LOF
Rejected
3-4
Negative to Indication
Accepted
4-5
Porosity
Accepted
5-6
Slag Inclusions
Accepted
6-7
LOP
Rejected
7-0
LOP
Rejected
XYZ Co.
Co.
XYZ
1
1
XYZ Co.
Co.
XYZ
ASTM
ASTM
Welder 001
001 1
Welder
A
A
A
1
1
Radiograph 0-1
ASTM
ASTM
ASTM
Welder 001
001
Welder
1
1
A
A
Radiograph 1-2
1
XYZ Co.
Co.
XYZ
Co.
XYZ
22
XYZ Co.
Co.
XYZ
ASTM
ASTM
ASTM
Welder
Welder 001
001
001
Welder
11
1
AA
A
33
ASTM
ASTM
ASTM
Welder 001
001 11
Welder
A
A
A
X or Source
Exposure 1
Exposure 2
Film
Film
Exposure 3
Exposure 4
Film
Film
0
4
XYZ Co.
ASTM
ASTM
Welder 001
001 1
Welder
A
A
ASTM
ASTM
Welder 001
1
1
A
A
XYZ Co.
Co.
XYZ
XYZ Co.
ASTM
ASTM
ASTM
ASTM
22
Welder 001
001
Welder
1
1
A
A
33
Welder 001
1
1
A
A
0
4
Indication
Evaluation
0-1
Porosity
Accepted
1-2
Slag Inclusions
Accepted
2-3
LOF
Rejected
3-0
Negative to Indication
Accepted
2 - 3 R1
Porosity
Accepted
R1 - Repair 1
X or Source
Exposure 1
Exposure 2
0 deg
90 deg
Rotated 90 degrees
Film
0 degrees
90
A
1
ASTM
90 degrees
X or Source
Exposure 1
Exposure 2
0 deg
90 deg
Rotated 90 degrees
Film
90
A
1
ASTM
0 degrees
90 degrees
Indication
Evaluation
0 deg
LOP
Rejected
90 deg
Porosity
Accepted
0 deg R1
Porosity
Accepted
1.8 to 4.0
Gamma-ray
2.0 to 4.0
Industry Requirements
Industry Requirements
Radiographic Density: 2.0 3.0
2.0 3.0
ASTM
Material Grade
Number
Wire Type
Set Identification
Letters
2T dia.
3/8
X X
Lead Identification
T dia.
Place Identification
Numbers Here
Hole Type
Title
Latest Edition
ASME IX
2007
ASME VIII
2007
ASME I
Power Boilers
2007
ASME B31.1
Power Piping
2007
ASME B31.3
Process Piping
2006
API 650
2007
API 1104
2006
AWS D1.1
2008
ASME IX -
Classification
Discontinuity
Evaluation
Linear
Crack
Rejected
Linear
Incomplete Fusion
Rejected
Linear
Incomplete Penetration
Rejected
Linear
With Tolerance
Linear
With Tolerance
Rounded
Rounded Indications
With Tolerance
Interpretations of Indications
Length
Length, L
Width, W
Width
Linear Indications
L > 3W
L < 3W
6
2
Rounded
8
2
Linear
Rounded Indications
or L = 3W
3W
3x2
6 mm
mm
3W
>
3x2
8 mm
mm
>
Discontinuity
Evaluation
---
Crack
Rejected
---
Incomplete Fusion
Rejected
---
Incomplete Penetration
Rejected
Elongated
Elongated Indication
With Tolerance
---
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Discontinuity
Evaluation
---
Crack
Rejected
---
Incomplete Fusion
Rejected
---
Incomplete Penetration
Rejected
Elongated
Elongated Indication
With Tolerance
---
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Discontinuity
Evaluation
---
Crack
Rejected
---
Incomplete Fusion
Rejected
---
Incomplete Penetration
Rejected
Elongated
Elongated Indication
With Tolerance
---
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
---
Root Concavity
With Tolerance
Discontinuity
Evaluation
---
Crack
Rejected
---
Incomplete Fusion
Rejected
---
Incomplete Penetration
---
Porosity
With Tolerance
---
With Tolerance
---
Suck Up
With Tolerance
Discontinuity
Evaluation
---
Crack
Rejected
---
Incomplete Fusion, IF
Rejected
---
Incomplete Penetration, IP
Rejected
Elongated
Elongated Indication
With Tolerance
---
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Rounded
With Tolerance
Discontinuity
Evaluation
---
Crack
Rejected
---
Inadequate Penetration, IP
With Tolerance
---
With Tolerance
---
With Tolerance
---
With Tolerance
---
Internal Concavity, IC
With Tolerance
---
Burn-Through (BT)
With Tolerance
---
With Tolerance
---
With Tolerance
---
Undercutting, EU, IU
With Tolerance
---
Accumulation of Imperfections
With Tolerance
Discontinuity
Evaluation
---
Crack
Rejected
---
Incomplete Fusion
With Tolerance
---
Incomplete Penetration
With Tolerance
Elongated
Elongated Discontinuities
With Tolerance
Rounded
Rounded Discontinuities
With Tolerance
Rounded
Cluster Discontinuities
With Tolerance
---
Sum of Discontinuities
With Tolerance
---
Aligned Discontinuities
With Tolerance
Crack
Acceptance Standard
Indication
Evaluation
ASME VIII
Crack
Rejected
ASME I
Crack
Rejected
ASME B31.1
Crack
Rejected
ASME B31.3
Crack
Rejected
API 650
Crack
Rejected
API 1104
Crack
Rejected
AWS D1.1
Crack
Rejected
ASME IX
Crack
Rejected
Incomplete Fusion
Acceptance Standard
Indication
Evaluation
ASME IX
Incomplete Fusion
Rejected
ASME VIII
Incomplete Fusion
Rejected
ASME I
Incomplete Fusion
Rejected
ASME B31.1
Incomplete Fusion
Rejected
ASME B31.3
Incomplete Fusion
Rejected
API 650
Incomplete Fusion
Rejected
API 1104
With Tolerance
API 1104
With Tolerance
Incomplete Penetration
Acceptance Standard
Indication
Evaluation
ASME IX
Incomplete Penetration
Rejected
ASME VIII
Incomplete Penetration
Rejected
ASME I
Incomplete Penetration
Rejected
ASME B31.1
Incomplete Penetration
Rejected
ASME B31.3
Incomplete Penetration
Rej. or w/Tolerance
API 650
Incomplete Penetration
Rejected
API 1104
With Tolerance
API 1104
Inadequate Penetration, IP
With Tolerance
API 1104
With Tolerance
AWS D1.1
Incomplete Penetration
With Tolerance
Porosity
Acceptance Standard
Classificatio
n
Indicatio
n
Evaluation
ASME B31.3
---
Porosity
With Tolerance
API 1104
---
Porosity
With Tolerance
Rounded Indications
Acceptance Standard
Classification
Indication
Evaluation
ASME VIII
Rounded
Isolated Indications
With Tolerance
ASME I
Rounded
Isolated Indications
With Tolerance
ASME B31.1
Rounded
Isolated Indications
With Tolerance
API 650
Rounded
Isolated Indications
With Tolerance
ASME VIII
Rounded
Random Indications
With Tolerance
ASME I
Rounded
Random Indications
With Tolerance
ASME B31.1
Rounded
Random Indications
With Tolerance
API 650
Rounded
Random Indications
With Tolerance
ASME VIII
Rounded
Cluster Indications
With Tolerance
ASME I
Rounded
Cluster Indications
With Tolerance
ASME B31.1
Rounded
Cluster Indications
With Tolerance
API 650
Rounded
Cluster Indications
With Tolerance
AWS D1.1
Rounded
Cluster Discontinuities
With Tolerance
Elongated Indication
Acceptance Standard
Classificatio
n
Indication
Evaluation
ASME IX
Linear
With Tolerance
ASME VIII
Elongated
Elongated Indication
With Tolerance
ASME I
Elongated
Elongated Indication
With Tolerance
ASME B31.1
Elongated
Elongated Indication
With Tolerance
API 650
Elongated
Elongated Indication
With Tolerance
AWS D1.1
Elongated
Elongated Discontinuities
With Tolerance
Acceptance Standards
t
> 6L3
> 6L3
> 6L3
L1
L4
L3
L2
12 t
QW-191.2
QW-191.2.2
36 mm
38 mm
37 mm
6mm
6mm
6.5
6.5
144 mm
t = 20 mm
12t = 240 mm
L = 6.5 mm
6L = 39 mm
Rejected
Aligned Indications
Acceptance Standard
Classificatio
n
Indication
Evaluation
ASME VIII
Rounded
Aligned Indications
With Tolerance
ASME I
Rounded
Aligned Indications
With Tolerance
ASME B31.1
Rounded
Aligned Indications
With Tolerance
API 650
Rounded
Aligned Indications
With Tolerance
AWS D1.1
---
Aligned Discontinuities
With Tolerance
ASME IX
Classificatio
n
Indication
Evaluation
Linear
With Tolerance
ASME VIII
---
With Tolerance
ASME VIII
Rounded
With Tolerance
ASME I
---
With Tolerance
ASME I
Rounded
With Tolerance
ASME B31.1
---
With Tolerance
ASME B31.1
Rounded
With Tolerance
API 650
---
With Tolerance
API 650
Rounded
With Tolerance
Various Indications
Acceptance Standard
Classificatio
n
Indication
Evaluation
ASME B31.3
---
With Tolerance
ASME B31.3
---
Suck Up
With Tolerance
API 1104
---
Accumulation of Imperfections
With Tolerance
API 1104
---
Burn-through
With Tolerance
API 1104
---
Internal Concavity, IC
With Tolerance
API 1104
---
Slag Inclusions
With Tolerance
API 1104
---
Undercutting
With Tolerance
AWS D1.1
Rounded
Rounded Discontinuities
With Tolerance
AWS D1.1
---
Sum of Discontinuities
With Tolerance
QW-190
QW-191
QW-191.1 Method
The radiographic examination in
QW-142 for welders and in QW-143 for welding operators
shall meet the requirements of Article 2, Section V,
except as follows:
(a) A written radiographic examination procedure is
not required. Demonstration of density and image quality
requirements on production or technique radiographs
shall be considered satisfactory evidence of compliance
with Article 2 of Section V.
(b) Final acceptance of radiographs shall be based on
the ability to see the prescribed image and the specified
hole of a hole-type image quality indicator (IQI) or the
designated wire of a wire-type IQI. The acceptance standards
of QW-191.2 shall be met.
Note: Requires approved written procedure and personnel certification
Acceptance Standards
t, mm
10 mm
> 10 to 57 mm
> 57 mm
Maximum Acceptable
Size of Indication
3 mm
1/3 t mm
19 mm
QW-191.2
QW-191.2.2
4 mm
8 mm
> 3 mm
4 mm < 6.67 mm
20 mm
Rejected
Accepted
1 x 20 mm = 6.67 mm
3
60 mm
20 mm > 19 mm
Rejected
Acceptance Standards
t
> 6L3
> 6L3
> 6L3
L1
L4
L3
L2
12 t
QW-191.2
QW-191.2.2
36 mm
38 mm
37 mm
6mm
6mm
6.5
6.5
144 mm
t = 20 mm
12t = 240 mm
L = 6.5 mm
6L = 39 mm
Rejected
Acceptance Standards
QW-191.2.2
Acceptance Standards
QW-191.2
QW-191.2.2
t = 8 mm
Rejected
Acceptance Standards
t < 3 mm
12
150 mm
Maximum Acceptable Rounded Indications 12 in 150 mm length of weld
QW-191.2
QW-191.2.2
t = 2.5 mm
13
150 mm
Rejected
SUPERCEDED
Process Piping
Process Piping
Process Piping
Process Piping
Process Piping
Process Piping
Oxygen Bleach
Process Piping
Oxygen Mixer
Power Boilers
Power Boilers
www.asme.org
American Society of Mechanical Engineers
Founded in 1880
www.astm.org
American Society for Testing and Materials
Founded in 1898
www.api.org
American Petroleum Institute
Founded in 1919
www.aws.org
American Welding Society
Founded in 1919
The American Welding Society (AWS) was founded in 1919 as a multifaceted, nonprofit organization with a
goal to advance the science, technology and application of welding and related joining disciplines. From
factory floor to high-rise construction, from military weaponry to home products, AWS continues to lead the
way in supporting welding education and technology development to ensure a strong, competitive and
exciting way of life for all Americans.
NDT Procedures
Codes and
Standards
Title
Latest
Edition
Price
AWS D1.1
2008
$392.00
ASME V
Nondestructive Examination
2007
$435.00
Nondestructive Testing
2008
$272.00
API 1104
2006
$277.00
Acceptance-Rejection Criteria
Codes and
Standards
Title
Latest
Edition
Price
ASME IX
2007
$450
ASME VIII
2007
$610
ASME I
Power Boilers
2007
$395
ASME B31.1
Power Piping
2007
$315
ASME B31.3
Process Piping
2006
$320
API 650
2007
$399
API 1104
2006
$277
AWS D1.1
2008
$392
NDT Procedures
Codes and
Standards
Title
Latest
Edition
AWS D1.1
2008
ASME V
Nondestructive Examination
2007
Nondestructive Testing
2008
API 1104
2006
Pressure Vessel
Power Piping
Process Piping
Power Boilers
Pipelines
Structural Steel
Interpretations of Indications
Length
Length, L
Width, W
Width
Linear Indications
L > 3W
L < 3W
3
1
Rounded
5
1.5
Linear
Rounded Indications
or L = 3W
3W
3x1
3W
>
3 x 1.5