July 6, 2007

Uran Plant, Uran

CONTENTS

Overview of ONGC
Uran Plant
Performance
Certifications
Health, Safety & Environment
Security
Corporate Social Responsibility

Overview of ONGC
Group of Companies

OIL CONTRIBUTION OF ONGC

GAS CONTRIBUTION OF ONGC

LPG CONTRIBUTION OF ONGC

Possible through strong Technical Competency, Financial Health & HSE standards

MNW

21
0k

m
30
26

URAN
Heera

24
5 km
8
26

OVERVIEW OF URAN PLANT

URAN PLANT : FIRST OF ITS KIND

First:
Gas based LPG Plant in India.
Co-generation plant in the country.
C2C3 plant of the country feeding to
first gas cracker of IPCL.
Flare Gas Recovery Unit (FGRU) for
zero emission.

PERFORMANCE

FUNCTIONS
CRUDE OIL
ASSOCIATED GAS

URAN
STABILISATION OF CRUDE OIL
& SUPPLY TO CONSUMERS
PRODUCTION & DISPATCH OF
VALUE ADDED PRODUCTS
SUPPLY OF NATURAL GAS
HEALTH, SAFETY AND
ENVIRONMENT MANAGEMENT

TYPICAL INPUT FROM OFFSHORE

15
MMTPA

2,80,000
TPA

CRUDE OIL

GAS

800 TPD

13 MMSCMD

41055 TPD

4745
MMSCM

CONDENSATE

ONE OF THE LARGEST INTEGRATED OIL & GAS PROCESSING COMPLEX OF INDIA

PROCESS
GAS TO CONSUMERS
ACID GAS
GAS
SWEETENING
UNIT

C2 C3
PLANT

LEF

C2C3 TO
STORAGE

LPG
PLANT

SLUG
CATCHER

GAS

SSV

CONDENSATE
FRACTIONATING
UNIT

LPG TO
STORAGE
NAPHTHA TO
STORAGE

CSU OFFGAS
COMPRESSOR
CRUDE OIL TO STORAGE

Crude Oil

CRUDE
STABILISATION
UNIT

PRODUCED WATER TO
ETP - MINAS

OIL CONTRIBUTION : URAN

JVC

OTHER FIELDS
OF ONGC

13%

28%

BH

48%

OIL INDIA

11%

URAN HANDLES ABOUT 50% OIL PRODUCTION OF THE COUNTRY

GAS CONTRIBUTION : URAN

OTHER FIELDS
OF ONGC

URAN

21%

28%

HAZIRA

56%

HANDLES 21% GAS PRODUCTION OF ONGC

URAN PLANT CONTRIBUTES

LPG for 1 lakh LPG Cylinders per day.
CNG for 1.5 lakh auto / taxis per day
in Mumbai.
Power generation of 24x700 MW per
day by MSEB
Poly Ethylene & Poly Propylene by
Reliance at Nagothane - total feed by
ONGC.
Mahanagar gas is also supplied from
Uran Plant of ONGC.

SALES REVENUE OF PRODUCTS

PRODUCT
DISTRIBUTION

CRUDE OIL DISTRIBUTION

URAN
PLANT

JAWAHAR
DWEEP

TROMBAY
TERMINAL

GAS CONSUMERS NETWORK

URAN
PLANT

TROMBAY
TERMINAL

VALUE ADDED PRODUCTS

LEGEND
LPG
NAPHTHA
C2C3

URAN
PLANT

DOMESTIC
& EXPORT

TROMBAY
TERMINAL

IOTL

CERTIFICATIONS

CERTIFICATIONS

Certifications (Recertified)

Validity

ISO 9001:2000

MARCH 2009

ISO 14001:2004

MARCH 2009

OHSAS 18001:1999

MARCH 2009

CERTIFICATE OF FITNESS

AUGUST 2008

HEALTH, SAFETY &

ENVIRONMENT

INTERNATIONAL HSE STANDARDS

ISO-14001 for Environment
OHSAS-18001 for Occupational
Health & Safety
International Safety Rating System
(ISRS)
Uran Plant has latest version of
these international standards

RISK CONTROL
Hazards and risks identified.
Risks and hazards evaluated, and
control measures evolved for risk
reduction.
Compliance to Legal Requirements of
Govt. of Maharashtra & Govt. of India
Systems surveillance audits by Det
Norske Veritas (DNV) twice in the year.
Periodic internal audits.
Surprise audits by OISD, Govt. of India;
External Safety Audits as per
Department of Industrial Safety &
Health, Govt. of Maharashtra

INTERNATIONAL SAFETY RATING

SYSTEM (ISRS)
ISRS is international system for
hydrocarbon industry.
Quantifies the overall system
pertaining to quality, health, safety,
environment & security in terms of
level 1-10.
Rolled out new ISRS 7th edition at
Uran Plant in 2006-07.

ASSOCIATED RISKS & HAZARDS

Hydrocarbons are highly
inflammable, and easily catch fire.
Unique geographical location of Uran
Plant.
Intrusion of terrorist from periphery.

RISKS
RISKSARE
AREINEVITABLE,
INEVITABLE,THEY
THEYARE
ARETO
TOBE
BEREDUCED
REDUCED

Periodic Checking Of
Fire & Safety Equipment

24 hrs Manned Fire

Stations

Mock Drills
Over head
Foam Storage
Tank.

Life Saving
Equipment

Emergency
Fire
Fighting
Equipments

Preparedness

Process
Emergency Manual
Disaster
Management Plan

Mutual Aid

Fire Order

Foam
Pourers

Fire Pumps
with Jockey

Raw Water
Storage
Fire Water
Storage

Rim
Seal.
CO2
Flooding
Halon
Flooding

FIXED

Sprinkler
Systems

Hollow Jet
Monitors

MOBILE
System

Drenchers

Fire Tenders

Fire Fighting

Fire
Extinguishers
DCP
Trolleys

HVLR

Fire Header
Network
Hydrants & Monitors.

ENVIRONMENT PROTECTION
Abide by all applicable regulatory
legislations including Factory Act,
EPA, Water Act etc.
Real Time Monitoring Ambient
Quality at 3 stations.
Real Time Monitoring Stack emissions
at 2 stations.

ENVIRONMENT PROTECTION
Treated Effluent Water tested at PPCL
to ensure MPCB requirements.
Water discharge through closed
conduit system at sea.
Noise level monitoring in noise prone
areas of the plant.
Hazardous Waste Disposal through M/S
Mumbai Waste Management, Taloja.

SECURITY

FIBRE OPTIC BASED ELECTRONIC

PERIMETER PROTECTION SYSTEM

SECURITY MEASURES

Entire Plant is enclosed with stone

masonry compound wall of 2.8
Meters in height and
6.15 KM in
length.

Chain Link Fencing from Dronagiri

Bhavan to Helipad has been erected
outside the compound wall.

Concertina Coil has been erected on

top of wall.

Watch Towers 12 Nos.

SECURITY MEASURES
Patrolling inside and
carried out by road.

outside

Perimeter
Intrusion
Detection
System manned by CISF round
the clock.

CORPORATE SOCIAL
RESPONSIBILITY

DIRECT & INDIRECT EMPLOYMENT GENERATION (URAN)

REGULAR

I
- 452
II
- 044
III
- 115
IV
- 105
TOTAL - 716

SECONDARY
WORKFORCE

CASUAL
DAILY
WORKERS

390
Around 300 / day
(Mostly are Locals)
(Mostly are through Local
Contractors)

III & IV 220

Most of staff personnel
are from around Uran

Employment to PAPs (Distt. Raigad)

Nagoan,
Mhatvali, &
Chhanje
198

Panvel
41

Others
76

Total
315

CORPORATE SOCIAL
RESPONSIBILITY
2003-04

2004-05

*Mega Eye
Operation Camp
*Blood Donation
Camp
*Weekly Medical
Camp

2005-06 & 2006-07

*Weekly Medical
Camp
*Ambulance for
Nagoan & Mhatvali

*Weekly Medical
Camp
*Public Toilets and
Rain Water Drain -

*Equipment For
(School Lab/ Local
Hospital)

Nagoan
*Crematorium
Repair
*Financial
Assistance to
welfare unit.

Tax paid to Panchayats Every Year

Nagoan Village

Rs 9,65,807/=

Chhanje Village

Rs 6,54,545/=

Mhatvali Village

Rs 4,32,968/=

PROPOSED DEVELOPMENT (200708)

Special Projects for Nagoan, Mhatwali &
Chhanje Villages & Indira Gandhi Rural
Hospital, Uran.
Pune based NGO-BAIF has been assigned
the project to initiate development process
in the villages of Nagoan, Mhatvali and
Chhanje through Self Help Groups (SHG)
covering Women, Youth and Others.
One Mega Eye and two Health Camps in
addition to Weekly Medical Camps.

Thank You

Let us Make Tomorrow Brighter

CONTRIBUTION TO
EXCHEQUER - INDIRECT TAXES (URAN)

FINANCE

PRODUCT SALES

GAS SALES

TOTAL SALES REVENUE OF VAP

DETAILS OF FIXED ASSETS

PROJECTS ENVISAGED
DURING 2007-09
BLOCK OF ESTIMATE
PROJECT COST

PROJECTS/WORKS

Rs. (Cr.)

Million
US$

1110

249.1

120

26.9

ADDITIONAL LEAN GAS COMPRESSOR

120

26.9

VAP STORAGE SYSTEM AT NAVGARH

70

15.7

SULPHUR RECOVERY UNIT

23

5.2

1443

323.8

ADDITIONAL PROCESS UNIT

(GSU, LPG & CFU)
REPLACEMENT OF PROPANE
COMPRESSOR OF LPG-I & LPG-II

GAS

TOTAL

HSE MEASURES
Audio-visual safety film for visitors & new employees has been
introduced
New on-line near-miss reporting system established and
encouraged
Hazardous solid waste Disposal through Mumbai Waste
Management Limited at Taloja.
Monthly Loss Control Tour carried out by Head Uran Plant.
All the emissions are well within the stipulated limits of
statutory agencies.

SAFETY PYRAMID

INC
IDE

NT
S

AC
CID
EN
TS

1
Serious
Or Major
Injury

10
Minor Injury

30
Property Damage
Accidents

600
Incidents with no Visible
Injury or Damage

FIRE FIGHTING SYSTEM

Water sprinkler system

Drencher system

Foam system

Rim seal fire protection

High Volume water monitor for Gas

Processing Area.

High Volume Long Range water cum foam

monitors for Tank Farm Area

HALON system

CO2 flooding system

Fire alarm system

Hydrants and monitors

First Aid fire fighting system