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Acrylonitrile butadiene
styrene
Acrylonitrile
Chemical Resistance
Fatique Resistance
Hardness & Rigidity
Melt Strength
H2C=CH
C=N
Butadiene
Low Temprature Ductility
Impact resistance
Melt Strength
H
C
HC
R
C
Styrene
Heat Resistance
Processability
Coloring
Hardness & Rigidity
HC = CH2
Properties
ABS is derived from acrylonitrile, butadiene, and styrene.
Acrylonitrile is a synthetic monomer produced from propylene and
ammonia;
Butadiene is a petroleum hydrocarbon obtained from the C4 fraction
of steam cracking;
Styrene monomer is made by dehydrogenation of ethyl benzene - a
hydrocarbon obtained in the reaction of ethylene and benzene.
The advantage of ABS is that this material combines the strength and
rigidity of the acrylonitrile and styrene polymers with the toughness of
the polybutadiene rubber.
The most important mechanical properties of ABS are impact
resistance and toughness.
A variety of modifications can be made to improve impact resistance,
toughness, and heat resistance.
Properties of ABS
Excellent freedom of Design
Superior Dimensional Stability, Rigidity & Toughness
Good surface gloss
Excellent Chemical, Resistance & Non Corrosive
Better Surface Hardness
Better Insulating Property
Light Weight
Good Low Temperature Impact Strength
Availability of built in good attractive colours
Odourless, Tasteless
Possible to imply in all Techniques e.g spraying;
Screen Printing; Metallizing, Eletroplating without
any surface treament.
Grades of ABS
Graded by Injection Moulding; Extrusion &
Thermoforming.
Moulding can be graded as
General pupose;
High Impact;
High Gloss;
High Flow;
Heat Resistant;
Electroplating
Alloys of ABS
PC Alloy
PVC Alloy
Machines of Plastics
Extrusion Molding
THIS IS THE
GERERAL PURPOSE
ABS
Plating ABS
IT IS VERY
IMPORTANT TO ABS
USING, BUT NOT ALL
ABS GRADE
SUITABLE FOR
PLATING
Injection Molding
Injection Molding
Physical and Mechanical Properties :ABS is hard and tough even at temperatures as low as
-40oC.
It has a high resistance to temperature fluctuations but has
very limited weathering resistance and the mechanical
properties tend to degrade quickly in outdoor exposure.
It has low water absorption.
Property
Aproximate Value
ABS
Tensile strength
55 - 80 MN/m2
Tensile Modulus
2 - 3 GN/m2
Elongation at Break
10 - 50 %
Flexural Strength
10 - 20 kJ/m2
Specific Heat
110 oC
<100oC
5 - 10 x 10-5 / oC
10
<100 oC
11
Specific Gravity
1.0 - 1.2
12
Mould Shrinkage
13
Water Absorption
14
Transparency
Opaque
SPECIFIC GRAVITY
The ratio of the weight of the molded piece as
compared to the weight of an equal volume of
water ASTM D792
ABS
1.04-1.07
Fire Behaviour
Most ABS variants are flammable and will
burn freely (giving off typical styrene odours).
The flame and fire properties of ABS can be
improved by blending bromine compounds at
15 - 20 pts phr - an expensive solution that
seriously compromises the toughness of the
material.
Another method is to create an ABS/PVC
blend and to let the chlorine on the PVC act
as a fire retardent.
Electrical Properties
ABS has relatively good electrical insulating properties
and products are suitable for secondary insulating
applications.
Optical properties
Natural ABS is milky-opaque but can be easily
coloured in a wide variety of colours.
Special glass clear versions are available.
Advantages
Limitations
Scratches easily.
Applications of ABS
Domestics
Food Mixers & Grinders;
Washing Machine; Hair Dryers; Vaccum Cleaners;
Doors & body lines, handles of Refrigerators;
Luggage's
Business
Xerox Machine; Typewriters, Computers; Telephones;
Textile;
Electroplated parts;
Automobiles etc
Computer mouse
Vacuum jug
KimBox suitcase
Ceramic advanced wet shave razor
Hedge cutter handle
Handle for high pressure cleaner
Shaver, rechargeable
Ensemble chair (ABS blended with PA)
Application-Product Shaver
Rechargeable
This shaver shows how soft rubber-like plastic is integrated
with hard plastic.
It also illustrates that it is realistic to produce strong, thin,
sharp cutting blades with a complex geometry.
The green rubber-like parts are produced by multicolor injection
molding using PP for a stiff basis and SEBS plastics for the
rubber-like surface.
The hard blue part of the cover is injection molded in ABS
plastic.
The blades are made by electroforming
Application-Product Ensemble
Chair
This stable chair is made
from Stapron N which is a
blend of ABS and PA
plastics.
The blend gives good
acoustic properties (a sound
unlike plastic!), a soft
consistency, chemical
resistance (coffee, food,
alcohol), and good moulding
properties.
Using air injection moulding,
air cavities are integrated
Processing
ABS is an amorphous material and softens over a
range of temperatures rather than melting quickly as
do the crystalline materials.
The materials have a broad processing window and
can be processed on most standard machinery.
ABS is available in standard and easy-flow grades
and the easy flow grades are very good for complex
mouldings.
Pre-drying is not always needed for injection
moulding with a vented cylinder but if drying is
needed then 4 hours at 80oC is generally sufficient.
Signs of moisture are stripes, streaks or bubbles in
the moulding and if any of these are seen then the
material should be pre-dried.
Injection Moulding
Mould temperature is usually between 30 and 80oC
and the higher the mould temperature the better the
surface quality.
Weld lines may also become less prominent with
increasing mould temperature.
Moulding is carried out with an injection pressure of
1000 to 1500 bar and using a follow-up pressure of
relatively short length but in the region of 30 - 60% of
the injection pressure.
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9
10
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14
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18
19
20
21
22
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
AR
BDT6500
DFAR
DSK
GDM6400
GDT2510
GDT6400
GHT3510
GHT4320
GHT4400
GPM4700
GPM5500
GPM5500F
GPM550M
GPM5600
GPM5600F
GPM6300
GPM6300F
GPT3800
GPT4600
GPT4800
GPT5500
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
350
350
360
370
325
350
370
340
380
380
400
330
330
360
380
260
260
310
370
190
183
184
195
182
198
182
206
211
197
198
197
195
195
178
198
195
195
185
182
186
187
1.05
1.05
1.04
1.05
1.05
1.05
1.05
1.05
1.05
1.02
1.04
1.05
1.05
1.05
1.05
1.05
1.05
1.05
1.02
1.02
1.03
1.05
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
GSM
KJB
KJT
KJU
KJW
L
LDM
SEA2
T
TE
V100
VW300
X11
X15
X17
X37
Z48
ZA2
C1000HF
C1110
C1110HF
C1200
C1200HF
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS
ABS+PC
ABS+PC
ABS+PC
ABS+PC
ABS+PC
330
330
340
330
330
270
340
380
340
340
400
340
310
340
380
350
350
330
360
340
345
340
340
192
190
190
190
190
188
181
162
188
195
162
168
189
205
205
230
217
192
210
225
230
235
235
1.04
1.22
1.20
1.22
1.23
1.02
1.04
1.17
1.04
1.04
1.21
1.20
1.04
1.05
1.05
1.06
1.06
1.04
1.12
1.14
1.14
1.15
1.15
46
47
48
49
50
51
52
53
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
CYCOLOY
C1950 ABS+PC
C2800 ABS+PC
C2950 ABS+PC
C2950HF
LG8002 ABS+PC
MC1300 ABS+PC
MC8002 ABS+PC
MC9000 ABS+PC
360
390
385
ABS+PC
330
300
340
345
210
176
203
375
220
210
230
230
1.12
1.17
1.18
200
1.13
1.10
1.14
1.14
1.18
Extrusion
Screws should be chrome plated, single lead, full
flighted constant pitch screws.
Compression ratio should increase from around 2:1
to 2.5:1.
In the absence of special ABS screws, lowcompression PVC or shallow flighted PS screws can
be used at low production rates.
Reprocessing of up to 30% can be used provided
the regrind has not been subjected to previous
thermal degradation.
Material
Grav.
Grade
Generic Flex.
name
HDT(F)
Spec
Mod.
@264psi
(X1000psi)
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5
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8
9
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CYCOLAC
CGA ABS
GPX2800
GPX3700
GPX3800
GPX4500
GSE ABS
KLG ABS
LDA ABS
LS
ABS
240
ABS
ABS
ABS
ABS
330
300
270
260
192
240
340
300
410
192
190
200
188
1.03
194
198
195
196
1.04
1.24
1.02
1.02
1.02
1.04
1.03
1.05
ABS
Thank You