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Fundamentals of Machining
Temperatures in cutting
1. Fundamentals of Machining
Temperatures in cutting
1.2Y f Vto
c K
1/3
21.19a
Tmean V f
a
21.19b
1. Fundamentals of Machining
Temperatures in cutting
Temperature Distribution
1. Fundamentals of Machining
Temperatures in cutting
1. Fundamentals of Machining
Temperatures in cutting
Temperature Distribution
1. Fundamentals of Machining
Temperatures in cutting
Temperature Distribution
1. Fundamentals of Machining
Temperatures in cutting
Techniques for measuring temperature
1. Fundamentals of Machining
Temperatures in cutting
Techniques for measuring temperature
1. Fundamentals of Machining
Tool life: Wear and failure
1. Fundamentals of Machining
Tool life: Wear and failure
1. Fundamentals of Machining
Tool life: Wear and failure
1. Fundamentals of Machining
Flank wear
1. Fundamentals of Machining
Flank wear
Tool-life curves
1. Fundamentals of Machining
Flank wear
Fig 21.6 shows the effect of workpiece hardness and
microstructure on tool life in turning ductile cast iron. Note the
rapid decrease in tool life (approaching zero) as the cutting
speed increases. Tool materials have been developed that
resist high temperatures, such as carbides, ceramics, and
cubic boron nitride.
1. Fundamentals of Machining
Flank wear
Tool-life curves
1. Fundamentals of Machining
Flank wear
Allowable wear land
1. Fundamentals of Machining
Flank wear
1. Fundamentals of Machining
Flank wear
Optimum cutting speed
1. Fundamentals of Machining
Crater wear
1. Fundamentals of Machining
Crater wear
1. Fundamentals of Machining
Crater wear
1. Fundamentals of Machining
Crater wear
1. Fundamentals of Machining
Other types of wear, chipping and fracture
1. Fundamentals of Machining
Other types of wear, chipping and fracture
1. Fundamentals of Machining
Other types of wear, chipping and fracture
1. Fundamentals of Machining
Other types of wear, chipping and fracture
1.
2.
1. Fundamentals of Machining
Tool-conditioning monitoring
1. Fundamentals of Machining
Tool-conditioning monitoring
1. Fundamentals of Machining
Tool-conditioning monitoring
1. Fundamentals of Machining
Surface finish and integrity
1. Fundamentals of Machining
Surface finish and integrity
1. Fundamentals of Machining
Surface finish and integrity
A dull tool has a large radius along its edges, just as the
tip of a dull pencil or the cutting edge of a knife.
Fig 21.22 shows the schematic illustration of a dull tool
with respect to the depth of cut in orthogonal
machining (exaggerated). Note that the tool has a
positive rake angle, but as the depth of cut decreases,
the rake angle effectively can become negative. The
tool then simply rides over the workpiece (without
cutting) and burnishes its surface; this action raises the
workpiece temperature and causes surface residual
stresses.
1. Fundamentals of Machining
Surface finish and integrity
1. Fundamentals of Machining
Surface finish and integrity
f2
Ra
8R
21.24
1. Fundamentals of Machining
Surface finish and integrity
1.
2.
3.
1. Fundamentals of Machining
Surface finish and integrity
1. Fundamentals of Machining
Machinability
1.
2.
3.
4.
1. Fundamentals of Machining
Machinability
1. Fundamentals of Machining
Thermally assisted machining
1. Fundamentals of Machining
Concept Summary
1. Fundamentals of Machining
Concept Summary
1. Fundamentals of Machining
Concept Summary