You are on page 1of 34

SIMATIC PCS 7

System Overview

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.1

SITRAIN Training for


Automation and Drives

Overview of Functions of an Entire Plant

?
C
B
A

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.2

C
B

C
B

B
A

SITRAIN Training for


Automation and Drives

Totally Integrated Automation


Tele
Service

Office

Local control room

Central control room

Engineering

Local control room

SIMATIC PCS 7

SIMATIC HMI

PROFIBUS DP

SIMATIC
S7/M7-300

SIMATIC
Controller

OP 032 S

SIPART DR

SIWAREX M
P R O C E S S F IE L D B U S

SIEMENS

MI CRO M AS TER

PROFIBUS PA

MICROMASTER

SIMOVERT
MASTERDRIVES

SITRANS P

Batch
SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Warm area
Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.3

SINUMERIK
SIMODRIVE

SIMODRIVE
SENSOR
E /R
M o du l

SIMODRIVE
POSMO

1FT6/1FK6

Cold end
SITRAIN Training for
Automation and Drives

Vertical Integration

SIMATIC
Communicatio

Database

Communication

Software

SPS

Data Management

HMI

n
SCADA
Controller
I/O

Distributed I/O

Field
SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.4

SITRAIN Training for


Automation and Drives

Horizontal Integration

SF
C
TIC
TIC
TIC

TI
C
TI
C
TIC

COROS OP45

WinCC

B
A

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.5

C
B

C
B

B
A

SITRAIN Training for


Automation and Drives

The Classic Solution

PC

?
C

PLC

PCS

B
A

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.6

PLC

B
A

C
B

SITRAIN Training for


Automation and Drives

The New SIMATIC Control System

?
PC

SIMATIC Process Control System 7


C

PLC

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.7

PLC

PCS

B
A

SITRAIN Training for


Automation and Drives

What Is Process Control?

AS

Automation
technology

Measurement
Closed-Loop Con.
Open-Loop Con.
etc.

HMI

Displaying
Operating
Logging
etc.

Communication
technology

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

OS

Bus

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.8

SITRAIN Training for


Automation and Drives

Seamless Integration of Today's Systems


TELEPERM M

SIMATIC Process Control System 7

SIMATIC PCS

SIMATIC S5/COROS

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.9

SITRAIN Training for


Automation and Drives

A New PLC Generation with Integrated Process Control Functionality

SIMATIC Controllers

S7 200

+
S7 400

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

S7 300

SIMATIC M7
SIMATIC C7

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.10

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 Automation Systems:


S7 Controller/CPU 414-3 to 417-4H

Configuration: modular, no fan


24 VDC power supply or 115/230 VAC
CPU with a memory card and
integrated interfaces for PROFIBUS-DP and MPI
Communications processor for the PROFIBUS
system bus or Industrial Ethernet
Additional communications processors for
distributed I/Os to the PROFIBUS DP or
SM 421 digital input for cabinet messages

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.11

SITRAIN Training for


Automation and Drives

Complete I/O Module Spectrum

SIMATIC Distributed I/Os


S
0
1
2
3
4
5
6
7

0
1
2
3
4
5
6
7

S
0
1
2
3
4
5
6
7

0
1
2
3
4
5
6
7

Standard I/O modules (A class)

I/O modules with diagnostics (B class)

Ex(i) modules

Functional modules (e.g. closed-loop


controllers and counters)

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.12

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 Automation Systems:


Distributed I/Os
Ind. Ethernet

SIMATIC Distributed I/O - ET 200M


Standard I/O modules
Intrinsically safe modules [EEx ib]

AS 414, AS 416, AS 417

Function modules

ET 200 M

Properties ET 200M
Up to 8 modules per station

PROFIBUS DP

Up to 61 analog values per station

High channel density and functionality


Removing and connecting modules

ET 200 M
[EEx ib]

possible during operation


Degree of protection IP 20

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.13

Field
devices

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 Automation Systems:


Standard Signal Modules in ET 200M
Ind. Ethernet

Non-diagnostics-capable modules (Class A)


Digital input 16 channels, 24 VDC

Digital output 16 channels, 24 VDC / 0.5 A

AS 414, AS 416, AS 417

Diagnostics-capable modules (Class B)


ET 200 M

Digital input 16 channels, 24 VDC


Digital output 8 channels, 24 VDC / 0.5 A,

PROFIBUS-DP

Can be made redundant (redundant output on a


simple actuator)
Analog input 8 channels, 14 bit
Analog output 4 channels, 12 bit

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.14

SITRAIN Training for


Automation and Drives

Advanced support for redundant I/O modules


I/O-redundancy for selected modules
of the ET 200M line

Configuration via Browser

PROFIBUS-DP

AS 414 H
AS 417 H

I/O module
sensor

redundant
I/O module

Redundancy configurable separately for every module


mixture of red. & non-red. modules in one CPU possible
no specific logic in CFCs necessary - channel switch-over done
automatically by the system
SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.15

SITRAIN Training for


Automation and Drives

I/O modules that support new redundancy concept


fail safe:
DI 14 x DC24 V
DI 8 x NAMUR [EEx ib]

F-DI

F-DO

F-DO

(6ES7326-1BK00-0AB0)
(6ES7 326-1RF00-0AB0)

DO 10 x DC24V/2A

(6ES7 326-2BF00-0AB0)

AI 6 x 13Bit

(6ES7 336-1HE00-0AB0)

standard ET200M line:


DI 16 x DC24V, Diagnosis

F-DI

F-AI

F-AI

DI

DI

(6ES7 321-7BH00-0AB0)
DO

DO 32 x DC24V/0.5A

DO

(6ES7 322-1BL00-0AA0)
AI-U

AI 8 x 12Bit
AO support in progress

AI-U

(6ES7 331-7KF02-0AB0)
R

project specific solutions, e.g.:


AO 4 x 12 Bit
(6ES7 332-5HD01-0AB0)
DO 8 x DC24V/0.5A (6ES7 322-8BF00-0AB0)
DO 16 x DC24V/0.5A (6ES7 322-8BH00-0AB0)
Date:
11.07.15
SIMATIC PCS 7
File:ST-PCS7SY1_1V52_SYS_B.16
Siemens AG 2001. All rights reserved.

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 Automation Systems:


ET 200M Hot Swapping Mounting Rack
Bus module 1
(for IM 153)

Bus module 2
2 I/O mod. 40 mm

Bus module 3
1 I/O mod. 80 mm

Rail

ET 200 M

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.17

SITRAIN Training for


Automation and Drives

SIMATIC S7-400F/FH with ET 200M

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.18

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 Automation Systems:


Cabinet Design - CPUs and I/Os
Standard cabinet (2000 x 800 x 400 mm)
Conforms to CE
Completely pre-wired
AS 414, AS 416
With PROFIBUS DP and system bus
IP 40 degree of protection (IP 54 optional)
5 x ET 200 M with 8 modules each
Power supply:
DC 24 V single / redundant
230 VAC
Capacity (example for mixed operation):
20 x 8 = 160 analog values and
20 x 16 = 320 binary values

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.19

SITRAIN Training for


Automation and Drives

The New Generation of HMI Systems: WinCC

SIMATIC HMI
WinCC
Windows
Control Center

WinCC
PC
base

Easy
to
use

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Open for
other
PLC systems

Scalable
interface
with
options

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.20

n
Ope itecture
h
arc

Price

Standard
Operator
System

SITRAIN Training for


Automation and Drives

Communication via Fieldbus/System Bus:


PROFIBUS, Industrial Ethernet and MPI

SIMATIC NET
OS

ES

OS

MPI / PROFIBUS / Industrial Ethernet


PROFIBUS DP

P R O C E S S F IE L D B U S

AS-Interface

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.21

SITRAIN Training for


Automation and Drives

SIMATIC NET - Which Bus for Which Task?

MPI (only for test purposes)


Communication for small to medium-sized systems
Integrated programming interface for the controller
PROFIBUS (small configurations only)
Fast, standardized fieldbus (EN 50170)
Fast system bus for medium- to large-scale configurations
Industrial Ethernet (recommended)
System bus with high performance for large-scale configurations
Communication with the corporate management level (TCP/IP)

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.22

SITRAIN Training for


Automation and Drives

PROFIBUS PA
Master

Master

(Class 1)

(Class 2)

PROFIBUS DP

PROFIBUS PA

Slaves

(Field devices, distributed I/Os, lower-level PLCs,


network transition to PROFIBUS PA)

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.23

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 - Engineering Toolset

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.24

SITRAIN Training for


Automation and Drives

Special Process Industry Requirements:


Integral OS-AS-ES System Architecture

Operator Interface

IN

CC

CC

OS

Engineering Station
ES

er
n

et

SI
M

AT
IC

S7

Et
h

Communication

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Controller

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.25

SITRAIN Training for


Automation and Drives

Special Process Industry Requirements:


Availability

High availability
High quality
Standard SIMATIC components
Short MTTR
Diagnostics functions
Removing/inserting under power
Process control message concept
Redundancy
CPU
Module
Communication

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.26

SITRAIN Training for


Automation and Drives

Special Process Industry Requirements: Integrated AS and OS


Configuration

GF-LI
Grundzustand P-AUSGL.

0000

Y1 000.0 % V1

GF
AB

SCHRI

GFE-LI

FR

P1 0000.0 MBAR

0000

INERTGAS

V2
Y2 000.0 % V4

P4 0000.0 MBAR

V5

P5 0000.0 MBAR

V6

P6 0000.0 MBAR

ABLUFT1

F1
R1
PC

ABLUFT2

0000.0
0000.0 MBAR

V3

A1 0000.0 %

ABLUFT3

Reaktor 01
M1
M

ES

HT

FO

AU

AS

HD

FR

produkt

FW VORBEREITEN/STARTEN

Engineering
System

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.27

SITRAIN Training for


Automation and Drives

SIMATIC PCS 7 - Automation Systems:


Configuring with Function Blocks
OS

Central Engineering System (ES)


Configuring

CFC library: Substitute modules,


for field devices and distributed peripherals,
Picture Blocks for WinCC,
network configuring: DP Master

Industrial Ethernet

Reporting

Configuring

Operating &
Monitoring

AS 414, AS 416, AS 417

PROFIBUS DP

SIMOCODE

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

SIMOVERT

Reading measured values and


Writing manipulated variables

SIPOS 3 MC

SIPART

ET 200 M

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.28

ET 200 iS

ET 200 X

SITRAIN Training for


Automation and Drives

Special Process Industry Requirements:


Top-Down Design Methodology

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.29

SITRAIN Training for


Automation and Drives

Special Process Industry Requirements:


Standards

Library package for the process industry

Standard batch package

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.30

SITRAIN Training for


Automation and Drives

Special Process Industry Requirements: Interface to the Plant Control


Level

OLE
ODBC / DDE
File transfer

Cornerstone

OS

HC

ES

C
B
A

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.31

C
B

C
B

B
A

SITRAIN Training for


Automation and Drives

SIMATIC Process Control System 7


System-Wide Engineering

Engineering

WIN CC

Ind. Ethernet

SIMATIC S7

Instrum.

PROFIBUS

Drives
M

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.32

SITRAIN Training for


Automation and Drives

Summary (1)
System-wide
engineering
OS
Batch
AS and SPSen
Remote I/O ET200
Networks
FB library incl.
- PROFIBUS devices
- SIMOVERT
- SIMOCODE
- MicroMaster
- ...
- SIPART
- SIPOS
- SITRANS
- SIWAREX
- S5-95F failsafe
- AS-interface & link
-

ES
ES

IT
IT

OS
OS

System bus
industrial Ethernet and
high-speed Fast Ethernet ring
fully redundant
field-proven (since 1996)

100 Mbit/s

10/100 Mbit/s

AS
AS
H2 fieldbus
PROFIBUS DP

high-speed
fully redundant
bus and ring

field-proven
For more information about
(since 1992)
drivers, go to e.g.:

IEC
61158
http://intra1.khe.siemens.de/~infopage/

12 Mbit/s

PLC
PLC

Ident. components
& software tools!

HART

Remote
Remote
I/O
I/O
DP/PA
DP/PA

...
...
PA
PA

PA
PA

PA
PA

12 Mbit/s

PID
PID

DP
AS
A
A

Siemens AG 2001. All rights reserved.

H1 fieldbus
PROFIBUS PA

31,25 kbit/s

95F
95F

SIMATIC PCS 7

Intranet / Internet
OS client , OPC, at@Glance,
SPC, MES, ERP etc.

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.33

intrins. safe/ Exi


bus-supplied devices
field-proven (since 1997)
IEC 61158
...

S
S

...

SITRAIN Training for


Automation and Drives

Office LAN

OS
Single
Station

Engineerin
g
Station ES

SIMATIC
BATCH
Clients

SIMATIC
PDM

(MultiVGA)

Engineering
Toolset

OS
ES

OS-LAN

ET
200
S

SIMATIC PCS 7

Siemens AG 2001. All rights reserved.

DP/PA-Link

Zone 2

Zone 1

Plant
Plant
Informatio Maintenance
n

Batch-Server
(redundant)

O
P

PROFIBUSPA

PROFIBUSDP

Etherne
t

Servic
e

Ethernet

Industrial Ethernet / Fast


Ethernet
OS
ET
200M
Ex-I/O
HART

Office
LAN

Internet/Intrane
Plant @PCS 7 / t
Opti. OPC-Server
APC

AS 414
F/FH
AS 417
F/FH
PROFIBUSDP

DP/EI
B

PROFIBUSDP

DP/ASI

AS 417
AS 416
AS 414

Etherne
t

OS-Server
(redundant)

AS
414

ET
200
X

OS Clients /
Multi-Clients

SAP R/3

ET
200iS

Date:
11.07.15
File:ST-PCS7SY1_1V52_SYS_B.34

AS 414 H
AS 417 H
ET 200M
Fail-Safe
ET 200M

DP/PA-Link
PROFIBUS-PA

PROFIBUSDP

Summary (2)

ET
200M
DP/PA-Link
PROFIBUS-PA
Y-Link

COx,
NOx, ..
.

SITRAIN Training for


Automation and Drives