INSTRUMENTATION

ENGINEERING

INSTRUMENTATION ENGINEERING
ENGINEERING DELIVERABLES
FORMATS & CONTENTS
INPUT REQUIREMENT
HAZARDOUS AREA PROTECTION

ENGINEERING DELIVERABLES

PHILOSOPHY DOCUMENTS
Instrumentation & Control Philosophy
Instrument Design Basis
Instrument Signal Earthing Philosophy Drawing

STUDIES
HAZOP / SIL

CALCULATIONS
Sizing Calculations-Valves
Sizing Calculations-Safety Valves
Sizing Calculations-Flow Elements
Utility Consumption-(Air)
Utility Consumption-(Power)

ENGINEERING DELIVERABLES

DRAWINGS AND SKETCHES

Instrument Control Block Diagram
Instrument Index
FGS Index
I/O List DCS
I/O List - ESD
I/O List - F&G
I/O List SCADA
I/O List Serial Data
Level Sketches
Graphics
Control Narratives/ Loop Function Schemes
Logic Diagrams
Cause and Effects - ESD

ENGINEERING DELIVERABLES
Cause and Effects- F&G
Alarm and Trip Schedule
Cable Block Diagrams
Control Room Layout Drawings
Instrument and JB Location Drawings
Fire and Gas Detector Layouts Plant
Fire and Gas Detector Layouts Buildings
Cable/ Tray-Trench Routing & Layouts
Junction Box Schedule
Cable Schedule
Cable Drum Schedule
Interconnection/ Termination Drawings
Instrument Loop Drawings

ENGINEERING DELIVERABLES
Process Hook-up Drawings
Pneumatic & Hydraulic Hook-up Drawings
Electrical Hook-up Drawings
Bulk Material Take-off List
As-built Drawings

SPECIFICATIONS
Control and Safety System Specifications
Specifications for Metering Systems
Specifications for Well Head Control Systems
Specifications for HIPPS Systems
Specifications for SCADA Systems
Instrument Installation Specifications
Specification for Control Valves

ENGINEERING DELIVERABLES
Specifications for On-Off Valves
Specifications for Relief Valves
Field Instrument Specifications
Bulk Material Specifications
Instrument Requirement for Packages

INSTRUMENT DATASHEETS
Valves Datasheets
Special Instruments Datasheets
Analysers Datasheets
Field Instrument Datasheets

ENGINEERING DELIVERABLES
MATERIAL REQUISITIONS
System Requisitions
System Bid Evaluations
Valves Requisitions
Valves Bid Evaluations
Field Instrument Requisitions
Field Instruments Bid Evaluations
Bulk Material Requisitions
Bulk Bid Evaluations
VPRM

FORMATS & CONTENTS

Standard Field Instruments data sheets Formats

Standards BOQ Bill No.7 for proposal(PEC-BMS-EN-GDE-J-0375)
Man-Hour Estimation Format for Proposal(PEC-BMS-EN-GDE-J0376)
Standard Pricing format for Proposal(PEC-BMS-EN-GDE-J-0377)
Standard Format for Inquiry/ Purchase Requisition
Standard Format for Level Sketches
BOQ Format for Instrument Tubes, fittings, isolation valves etc.
Vendor Data Requirement forms (VDR) (PEC-BMS-EN-FRM-J0385)
Vendor Quality Requirement Forms (VQR)

INPUT REQUIREMENT

Piping & Instrument Diagram (P&ID)

Piping Material Specification (PMS)
Process Data for all Instruments
Equipment Dimensional Drawings / Process Datasheets
Alarm & Set Point
Process Control Narratives
Contract Documents / FEED Documents
Plot Plan / Equipment Layout
Vendor Data
Input Matrix

HAZARDOUS AREA PROTECTION

Hazardous Area Classification

Gas and Dust Classification
Temperature Classification
Approval
Standards
Protection Methods
Ex Markings
Ingress Protection for Enclosure

HAZARDOUS AREA PROTECTION

HAZARDOUS ATMOSPHERE
The atmosphere in which the Hazardous
substances i.e flammable, combustible
materials, dusts and vapors are present,
which can be ignited by thermal or
electrical energy are known as Hazardous
atmosphere.

HAZARDOUS AREA PROTECTION

HAZARDOUS AREA CLASSIFICATION ( IEC)
Hazardous area are divided into zones to indicate the
probability of a hazardous material and air being present.
The present IEC standard defines the zones as follows Zone 0: explosive gas-air mixture continuously present or
present for long periods (>1000 hr).
Zone 1: explosive gas-air mixture is likely to occur in
normal operation (10 ~ 1000 hr).
Zone 2: explosive gas-air mixture not likely to occur and
if it occurs, it will exist only for a short time (0 ~ 10 hr).

HAZARDOUS AREA PROTECTION

Zone 20: a place in which an explosive atmosphere in
the form of a cloud of combustible dust in air is present
continuously, or for long periods or frequently.
Zone 21: a place in which an explosive atmosphere in
the form of a cloud of combustible dust in air is likely to
occur in normal operation occasionally.
Zone 22: a place in which an explosive atmosphere in
the form of a cloud of combustible dust in air is not likely
to occur in normal operation but, if it does occur, will
persist for a short period only.

HAZARDOUS AREA PROTECTION

HAZARDOUS AREA CLASSIFICATION FOR (NEC)

DIVISION 1: hazardous concentrations of flammable gases or

vapours-or combustible dusts in suspension-continuously,
intermittently or periodically present under normal operating
conditions.

DIVISION 2 : volatile flammable liquids or flammable gases present,

but normally confined within closed containers or systems from
which they can escape only under abnormal operating or fault
conditions. Combustible dusts not normally in suspension nor likely
to be thrown into suspension.

HAZARDOUS AREA PROTECTION

IEC Vs NEC

IEC

NEC

Zone-0
(Zone-20 dust) Division 1
Zone-1
(Zone-21 dust)
Zone-2
Division 2
(Zone-22 dust)

HAZARDOUS AREA PROTECTION

GAS AND DUST CLASSIFICATION (IEC)
Flammable gases, vapours and mists are classified
according to the spark energy required to ignite the most
easily-ignitable mixture with air. Apparatus is grouped
according to the gases that it may be used with .
Test gas

IEC Groups

Ignition
Energy

Propane

IIA

180

Ethylene

IIB

60

Hydrogen

IIC

20

Acetylene

IIC

20

HAZARDOUS AREA PROTECTION

GAS AND DUST CLASSIFICATION (NEC)

Flammable gases, vapours and mists are classified according to
the spark energy required to ignite the most easily-ignitable mixture
with air. Apparatus is grouped according to the gases that it may be
used with .
Test gas

IEC Groups

Ignition Energy

Acetylene

20

Hydrogen

20

Ethylene

60

Propane

180

HAZARDOUS AREA PROTECTION

TEMPERATURE CLASSIFICATION
Hazardous- area apparatus is classified according to the maximum
surface temperature produced under fault conditions at an ambient
temperature of 40 degrees C or as otherwise specified.
Class
T1
T2
T3
T4
T5
T6

Maximum surface
temperature
450
300
200
135
100
85

HAZARDOUS AREA PROTECTION

APPROVAL (IEC)
National certifying authorities issue certificates
for approved equipment, defining how it may be
used.

APPROVAL (NEC)
FM (USA) and CSA (Canada) issue certificates
for approved equipment, defining how it may be
used. FM and UL (USA) and CSA (Canada)
issue reports and publish listings of approved
equipment, defining how it may be used.

HAZARDOUS AREA PROTECTION

STANDARDS (IEC)

All countries in Western Europe work to CENELEC standards EN

50020(apparatus) and EN 50039(systems). EC members countries
issue Certificates of Conformity to these standards and accept
products and systems certified by other members. Other countries
either work to their own standards based on IEC 60079-11(eg
Australia, Brazil, Japan, USSR) or accept products and systems
certified to European and/or North American standards.

STANDARDS (NEC)

FM and UL work to their own standards; FM 3610 and UL 913 are

based on ANSI/UL913. Canada works to CSA C22.2,No.157.

PROTECTION METHODS
Method of Protection

CENELEC
Standard

Oil Immersion (EEx o)

Pressurized / Purged (EEx p)
Powder Filled (EEx q)
Flame Proof (EEx d)
Increased Safety (EEx e)
Intrinsic Safety (EEx i)
Encapsulation (EEx m)
Non-incendive (EEx n)

EN-50015
EN-50016
EN-50017
EN-50018
EN-50019
EN-50020
EN-50028
EN-50021

PROTECTION METHODS
BASIS OF PRINICIPLE
Fuel

Ignition
Triangle

Oxygen

Ignition Source

PROTECTION METHODS
Method of Protection Protection Principle
Pressurized / Purged
Encapsulation
Keep flammable gas out
Oil Immersion
Non-incendive
No arcs, sparks or hot surface
Increased Safety
Powder Filled
Contain the ion and quench the flame
Flame Proof
Limit energy of sparks and surface
Intrinsic Safety
temp.

PROTECTION METHODS
Method of Protection

Zones of Use

Oil Immersion (EEx o)

Zones 1 & 2

Pressurized / Purged (EEx p)

Zones 1 & 2

Powder Filled (EEx q)

Zones 1 & 2

Flame Proof (EEx d)

Zones 1 & 2

Increased Safety (EEx e)

Zones 1 & 2

Intrinsic Safety (EEx ia)

Zones 0,1 & 2

Intrinsic Safety (EEx ib)

Zones 1 & 2

Encapsulation (EEx m)

Zones 1 & 2

Non-incendive (EEx n)

Zone 2 only

PROTECTION METHODS
Ex Markings (CENELEC)
EEx d [ia] IIC T5
Where
EEx European Standard
d
Method of Protection
[ia] I.S Output
IIC Gas Group
T5 Temperature Class

PROTECTION METHODS
Ex Markings (NEC)
Explosion proof with I.S output, Class-1,
Div-1, Gr A,B,C,D, T5
Where
Ex-proof with IS O/P Method of Protection
Class-1
Permitted Class
Div-1
Permitted Division
Gr A,B,C,D Permitted Gas Group
T5
Temperature Class

INGRESS PROTECTION
1st Number

2nd Number

IP

Protection against solid bodies

IP

Protection against liquids

No protection

No protection

Protected against solid bodies larger than

50mm(eg. Accidental contact with the hand)

Protected against vertical water drops falling

(condensation)

Protected against solid bodies larger than

12mm(eg. Hand fingers)

Protected against drops of water falling up to

150C from the vertical

Protected against solid bodies larger than

2.5mm(eg. Tools and small wires)

Protected against drops of water falling up to

600 C from the vertical

Protected against solid bodies larger than

1mm(eg. Fine tools, wires)

Protected against water projected from all

directions

Protected against dust (no harmful deposit)

Protected against jets of water from all

directions.

Completely protected against dust

Protected against jets of water of similar force to

heavy sea waves

Protected against effects of immersion

Protected against the continuous effects of

immersion under pressure