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Sample No.
P.C. of Each
Sample
on dry
aggregat
e
P.C. of Each
Sampl
e on
total
mix
Material By WT
(Kg)
Materials By
Volume M3
Sample No.3
20%
18.90%
181.440
0.117
Sample No.4
20%
18.90%
181.440
0.116
Sample No.5
30%
28.35%
272.160
0.75
Sample No.6
27%
25.50%
244.944
0.141
Cement
3%
3%
27.216
27.216 kg
PMB-70 Grade
Bitumen
5.82%
5.50%
52.799
52.799 kg
Note : Manufacturing, Spreading & Rolling temperature will be according to table 500 5 of
Specification for Road Bridge work.
All tests have been conducted as per relevant IS codes.
Remarks
Most
4th Revision
MIX-DESIGN OF B.C.
DESIGN OF DENSE GRADED BITUMINOUS CONCRETE
INTRODUCTION :The Sampling has been done by the client and they have been marked in laboratory thus
a.Sample no 1 40 mm nominal size broken chips.
b)Sample no 2 26.5 mm nominal size broken chips.
c)Sample no 3 19.00 mm nominal size broken chips.
d)Sample no 4 13.2 mm nominal size broken chips.
e)Sample no 5 6.7 mm nominal size broken chips.
f)Sample no 6 Crusher Dust
g)Sample No- 7 OPC 43, Grade Cement
h)Binder
i) 60/70 Grade Bitumen for D.B.M.
CRMB 55 for SDBC
PMB 70 - for BC
Sample are subjected to various tests in order to judge its suitability or otherwise against the
requirement given in the Table no. 500 3 and 500 14 of Specification for Road and Bridge work
Fourth Revision.
It has been intimated by the client that samples are obtained from dump kept at site in size
for utilization on roads as such design has to be worked out within frame works of this keeping this
aspect in view, all samples are sieved out and ascertained that requirement of 40 mm thick BC
would be met by the sample no 3, sample no 4, sample no 5, & sample no 6 and Cement as filler
with PMB-70 Grade Bitumen.
37.5
26.5
19.0
13.2
Sample No.1
90
29
Sample No.2
100
100
44
Sample No.3
100
100
Sample No.4
100
Sample No.5
Sample No.6
(Dust)
9.5
4.75
2.36
100
34
100
100
100
100
100
100
100
100
100
1.18
.600
.
30
0
.150
.075
90
25
100
100
60
35
18
100
100
100
100
99
86
64
34
18
100
100
100
100
100
100
100
Sample No.7
Following tests conducted on resultant materials of
aggregate
NAME OF TESTS
100
100
90
85
75
B.C.
24.41
23.60
0.560
Specific Gravity
Sample 1
2.761
1580
Sample 2
2.760
1565
Sample 3
2.750
1545
Sample 4
2.750
1555
Sample 5
2.745
1550
Sample 6 (Dust)
2.700
1725
Sample 7 (Cement)
3.12
Name of Test
1.
2.
3.
Softening point in 0C
4.
Paving
Bitumen
PMB -70
CRMB
67
57
42
More than
100
>100
30
47
52
57
52
60
The results obtained satisfy the requirement of S 65 (60/70) Grade Bitumen as per I.S. code.
I.S.
Sieve
mm
S.
No.
3
S.
No
4
S.
No
5
S.
No
6
Cem
ent
19.0
100
100
100
100
13.2
34
100
100
9.5
90
4.75
2.36
Combine
d Grading
Specifi
cation
S. No.
3
S. No
4
S. No
5
S. No
6
Cem
ent
20%
20%
30%
27%
3%
100
20
20
30
27
100
100
100
100
6.8
20
30
27
87
79100
100
100
100
1.0
18.0
30
27
79
70-88
25
60
100
100
0.4
5.0
18.0
27
53
53-71
35
100
100
1.6
10.5
27
42
42-58
1.18
18
99
100
1.2
3.6
26.73
34
34-48
.600
86
100
0.8
1.2
23.22
28
26-38
.300
64
90
17.28
2.7
20
18-28
.150
34
85
9.18
2.55
12
12-20
.075
18
75
4.86
2.25
4-10
MAXIMUM THEORETICAL SPECIFIC GRAVITY AND MEASURED BULK DENSITY OF COMPACTED MIX, ALONG
WITH OTHER DATA AT DIFFERENT P.C. OF BINDER FOR B.C
P.C.
BINDER ON
DRY AGGR
P.C. BINDER
ON TOTAL
MIX
SPECIFIC
GRAVITY
OF MIX
BULK
DENSITY
(GM / CC)
Stability
in Kg
Flow
in MM
VIM
VMA
VFB
5.272
5.000
2.525
2.380
991
2.50
5.742
17.642
67.452
5.818
5.498
2.505
2.393
1158
3.20
4.471
17.627
74.635
6.454
6.063
2.483
2.400
1267
3.55
3.342
17.803
81.322
7.000
6.542
2.464
2.391
1119
3.55
2.962
18.603
84.077
7.545
7.016
2.446
2.381
1006
3.45
2.657
19.362
86.277
OPTIMUM BINDER CONTENT IS DETERMINED FROM THE AVERAGE OF THE FOLLOWING DATA, TAKEN FROM GRAPH
(I) Binder content at maximum stability
= 5.82
(II)Binder contact at maximum unit wt. of mix.
= 5.84
(III)Binder content at Minimum air voids
= 5.80
(IV)Optimum binder content on dry aggr.
= 5.82
(V) Optimum binder content on total mix
= 5.50
(VI) Maximum bulk density (gm/cc)
= 2.40
Following Test Results are obtained from optimum binder content and verified with Road & Bridge works
As per Specification
Stability in Kg.
1267
>1200
Flow in mm
3.55
3.0-4.5
VIM%
4.191
3-5
VMA%
17.391
Min 15
VFB%
75.000
65-75
Test
Sample No.
P.C. of
Each
Sample on
dry
aggregate
P.C. of
Each
Sample
on total
mix
Material By
WT (Kg)
Materials By
Volume M3
Remarks
Sample No.3
20%
18.90%
181.440
0.117
Sample No.4
20%
18.90%
181.440
0.116
Most
4th Revision
Sample No.5
30%
28.35%
272.160
0.75
Sample No.6
27%
25.50%
244.944
0.141
Cement
3%
3%
27.216
27.216 kg
PMB-70 Grade
Bitumen
5.82%
5.50%
52.799
52.799 kg
Note-1. Aggregates proportion for DBM & BC against W.M.M. would be worked out after ascertaining the type
of plants (Batch type plant or continuous drum type plant) and each capacity. This is essential requirement
prior to operation.
NOTE:- (a) All tables mentioned in the report relate to specification for Road & Bridge Works, and also contract.
(b) All tests have been conducted according to relevant codes.
(c) manufacturing and rolling temperature would be according to table 500 5 of specification for Road &
Bridge works (Fourth Revision)
(d) Resultant mixture of dry obtained after proportioning in the lab., Have been subjected to sieve analysis it is
found designated sieves only to that of design one.
: 25 mm thick S.D.B.C.
: Job No. 037-AS-2008-09-061
: Broken Chips, site collection by Client.
: S. NO.1-58%, S.NO.2-20%
S.NO. 3-20%, S.No.4-2% (Cement).
5. TYPE OF BINDER
: CRMB-55 Grade
6. P.C. BINDER BY WT. OF MIX
: 5.30
7. BULK (DESIGN) DENSITY OF MIX GM/CC
: 2.384
COMPUTATION OF MATERIALS FOR 10 M2 AREA OF 25 MM COMPACTED THICKNESS (S.D.B.C.)
Sample No.
P.C. of Each
Sample on dry
Aggr.
Sample No.1
58%
P.C. of Each
Sample on
Total Mix
Materials By
WT (Kg)
Materials By
Volume M3
44.93%
327.348
0.210
Sample No.2
20%
18.94%
112.878
0.072
Sample No.3
20%
18.94%
112.878
0.065
Sample No. 4
(Cement)
2%
11.287
11.287
CRMB-55
5.60
5.30%
31.606
31.606
Remarks
Most
4th Revision
MIX-DESIGN OF S.D.B.C.
DESIGN SEMI DENSE BITUMINOUS CONCRETE
INTRODUCTION :
The Sampling has been done by the client and they have been marked in laboratory thus
a)Sample No 1 13.2 mm down broken chips.
b)Sample No 2 6.7 mm nominal broken chips.
c)Sample No 3 Crusher Dust.
d)Sample No.- 4 - OPC 43 Grade Cement
e)
Binder
i) CRMB-55.
Samples are subjected to various in order to judge its suitability or otherwise
against the requirement given in the Table No. 500-3 and 500-14 of Specification of Road
and Bridge work Fourth Revision.
It has been intimated by the client that samples are obtained from dump kept at
site in size for utilization on roads as such design has to be worked out within frame works of
this keeping this aspect in view, all samples are sieved out and ascertained that requirement
of 25 mm thick SDBC would be met by the sample No. 1, Sample No. 2, Sample No. 3 &
Sample No. 4 (Cement as filler) with CRMB-55 Grade Bitumen.
100
90
25
Sample
2
100
100
60
35
18
Sample
3
100
100
100
100
99
64
18
Sample
4
100
100
100
100
100
90
75
S.D.B.C.
25.00
22.50
0.625
Sample No.
Specific Gravity
Sample 1
2.750
1555
Sample 2
2.745
1550
Sample 3
2.700
1725
Sample 4
2.312
Name of Test
CRMB
1.
42
2.
30
3.
Softening point in 0C
57
4.
60
The results obtained satisfy the requirement the Grade of Bitumen is PMB 70 as per
I.S. code.
Aggregate are proportion in such a manner so that a maximum feasible uniform mixture complying with the
requirement of table 500-3 of MOSTS specification of Fourth Revision to obtained by the materials available at
site taking three Numbers/ of sample as Sample No.1, Sample No.2 Sample No.3 & Sample No.4 (Cement)
INDIVIDUAL GRADING AS WELL AS COMPOSITION OF AGGREGATE AS SHOWN BELOW:
I.S.
Siev
e
mm
Sampl
e2
Sampl
e3
Sampl
e
4
(Cemen
t)
Sampl
e
2
Sampl
e
3
Sampl
e
4
Combin
ed
Grading
Specificat
ion
(Cemen
t)
58%
20%
20%
13.2
100
100
100
100
58
20
20
100
100
9.5
90
100
100
100
52.2
20
20
94
90-100
4.75
25
60
100
100
14.5
12
20
49
35-51
2.36
35
100
100
4.65
7.0
20
34
24-39
1.18
18
99
100
3.48
3.6
19.8
29
15-30
.300
64
90
12.8
1.80
15
9-19
0.07
5
18
75
3.6
1.50
3-8
SPECIFIC
GRAVITY
OF MIX
BULK
DENSITY
(GM / CC)
Stability
in Kg
Flow
in MM
VIM
VMA
VFB
4.727
4.513
2.545
2.316
1099
2.65
8.997
19.449
53.740
5.272
5.008
2.525
2.383
1210
3.00
5.586
17.520
68.116
5.818
5.498
2.505
2.384
1224
3.20
4.830
17.937
73.072
6.454
6.063
2.482
2.331
1071
3.50
6.083
20.215
69.908
P.C.
BINDER ON
DRY AGGR
OPTIMUM BINDER CONTENT IS DETERMINED FROM THE AVERAGE OF THE FOLLOWING DATA.
(I)Binder content at maximum stability
= 5.40
(II)Binder contact at maximum unit wt. of mix.
= 5.20
(III)Binder content at Minimum air voids
= 5.20
(IV)Optimum binder content on dry aggr.
= 5.60
(V) Optimum binder content on total mix
= 5.30
(VI) Maximum bulk density (gm/cc)
= 2.384
Following Test Results are obtained from optimum binder content and verified with Road & Bridge works
specification (Fourth Revision) :
Results Obtained
As per Specification
Stability in Kg.
1224
Min 1200 Kg
Flow in mm
3.20
2.5 4
VIM%
3.754
3-6
VMA%
16.389
Min 15
VFB%
77.094
65-78
Test
Sample No.
P.C. of Each
Sample on
dry Aggr.
P.C. of Each
Sample on
Total Mix
Materials By
WT (Kg)
Materials By
Volume M3
Sample No.1
58%
44.93%
327.348
0.210
Sample No.2
20%
18.94%
112.878
0.072
Sample No.3
20%
18.94%
112.878
0.065
Sample No. 4
(Cement)
2%
11.287
11.287
CRMB-55
5.60
5.30%
31.606
31.606
Remarks
Most
4th
Revision
NOTE:- (a) All tables mentioned in the report relate to specification for Road & Bridge Works,
and also contract.
(b) All tests have been conducted according to relevant codes.
(c) manufacturing and rolling temperature would be according to table 500 5 of
specification for Road & Bridge works (Fourth Revision)
(d) Resultant mixture of dry obtained after proportioning in the lab., Have been
subjected to sieve analysis it is found designated sieves only to that of design
one.
PC
BINDE
R ON
DRY
KG
PC
BIN
DER
ON
TOT
AL
MIX
WT. OF
SPECI
MEN
IN AIR
GM.
WT. OF
SPECIMEN
IN WATER,
GM.
VOLUM
E OF
SPECIM
EN CC
BULK
DENSITY
gm/cc
WT.SPECIM
EN NITH
WAX
COATID IN
AIR GM
SPECIF
IC
GRAVI
TY OF
MIX
5.272
5.00
0
1150
665
485
2.371
1152
670
482
2.390
2
58
STABILITY IN KG
5.818
5.49
8
673
482
2.396
1155
672
483
2.391
6.454
6.06
3
CORRE
CTED
STABILI
TY
DIAL
GAUG
E
READI
NG
IN M.M.
10
11
12
13
14
15
16
17
18
19
2.525
340
909
1.09
991
200
2.00
5.7
42
17.64
2
67.45
2
340
909
1.14
991
300
3.0
4.4
71
17.62
7
74.36
5
3.3
42
17.89
3
81.32
2
2.9
62
18.60
3
84.07
7
2.6
57
19.36
2
86.27
7
2.505
380
1016
1.14
1158
300
3.0
380
1016
1.09
1158
340
3.4
674
484
2.392
1160
679
481
2.411
2.483
7.000
6.54
2
1123
1.09
1224
360
3.6
430
1150
1.14
1310
350
3.5
AVERAGE = 1267
1158
672
486
2.382
1157
675
482
2.400
2.464
7.545
7.01
6
363
1.09
1049
370
3.7
390
1043
1.14
1189
340
3.4
AVERAGE = 1119
1158
670
488
2.372
1160
675
485
2.391
AVERAGE = 2.381
AV. =3.55
360
AVERAGE = 2.391
83
AV. = 3.2
420
AVERAGE = 2.400
77
AV. 2.50
AVERAGE = 1158
1158
VFB
CORR
ECTE
D
FACT
OR
AVERAGE = 2.393
71
VMA
IN KG
AVERAGE = 991
1155
VIM
DIAL
GAUG
E
READI
NG
AVERAGE = 2.380
64
FLOW IN MM
2.446
AV. =3.55
330
882
1.14
1006
390
3.9
330
882
1.14
1006
320
3.20
AVERAGE = 1006
AV. =4.0
BC
6
=5.82
=5.80
5
Air Void P.C
=5.82
= 5.50
1250
1
1200
2.40
Stability, kg
2.39
1150
2.38
5.2
5.8
6.4
7.0
7.5
5.2
5.8
6.4
7.0
7.5
PC
BINDER
ON DRY
KG
PC
BIND
ER
ON
TOTA
L MIX
WT. OF
SPECIM
EN
IN AIR
GM.
WT. OF
SPECIMEN IN
WATER, GM.
VOLUME
OF
SPECIME
N CC
BULK
DENSITY
gm/cc
WT.SPECIME
N NITH WAX
COATID IN
AIR GM
SPECIFI
C
GRAVIT
Y OF
MIX
52
4.727
4.51
3
1152
656
496
2.322
1151
653
498
2.311
STABILITY IN KG
5.272
5.00
8
666
485
2.383
1151
668
483
2.383
5.818
5.49
8
CORREC
TED
STABILIT
Y
DIAL
GAUGE
READIN
G
IN M.M.
10
11
12
13
14
15
16
17
18
19
2.545
390
1043
1.04
1085
250
2.5
8.9
97
19.449
53.740
400
1070
1.04
1112
280
2.8
5.5
86
17.520
68.116
4.8
30
17.937
73.072
6.0
83
20.215
69.908
2.524
430
1150
1.09
1253
2.90
2.9
400
1070
1.09
1166
3.10
3.1
675
488
2.383
1155
671
484
2.386
2.505
6.454
6.06
3
1177
1.09
1282
310
3.1
400
1070
1.09
1166
330
3.3
AVERAGE = 1224
1165
663
502
2.320
1160
666
495
2.343
AVERAGE = 2.331
AV. = 3.00
440
AVERAGE = 2.384
71
AV.2.65
AVERAGE = 1210
1163
VFB
CORRE
CTED
FACTO
R
AVERAGE = 2.383
64
VMA
IN KG
AVERAGE = 1099
1151
VIM
DIAL
GAUGE
READIN
G
AVERAGE = 2.316
58
FLOW IN MM
2.482
AV. =3.2
380
1016
1.04
1057
340
3.4
390
1043
1.04
1085
360
3.6
AVERAGE = 1071
AV. =3.50
SDBC
6
=5.40
=5.20
5
Air Void P.C
=5.60
= 5.30
1250
1
1200
2.38
Stability, kg
2.37
1100
2.36
4.7
5.2
5.8
6.4
4.7
Binder Content P.C
5.2
5.8
6.4