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trends in distributed
control systems
SIMATIC PCS 7
Introduction
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
Introduction
SIMATIC PCS 7
Introduction
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
Communication Technology
Redundant Profibus PA Fieldbus
Gigabit Ethernet
Wireless LAN
MES
Web Technology
Management Execution Systems MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
intelligent
Profibus PA
redundancy
1 GB Ethernet
valve diagnostics
Wireless LAN
........
Web - Technology
MES
these
....
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
Monitoring
Diagnostics
Maintenance
Request
Maintenance
Web - Technology
MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
OS
MS
OS
OS
C1
Asset
Management
Asset Management
Cn
...
MS
Profibus PA
redundancy
AS 1
AS 2
...
AS n
AS 1
1 GB Ethernet
Wireless LAN
Web - Technology
MES
S1
Maintenance Station
integrated in
Operator Station
...
AS 2
...
Maintenance
Pictures
Sn
AS n
Automation System
Client
Maintenance Station
Operator Station
Server
Common and unified symbols for representing the status of all assets
Good
Announcement of request
for maintenance (low)
Simulation
Function
control/ local
Maintenance alert
(high)
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
Introduction
Asset
Management
Asset Management
SIMATIC S7-400
and PROFIBUS
Network
Profibus PA
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
MES
ET 200M
Station
diagnosis symbol
of the component
PROFIBUS
Assets
Plant overview
A&D AS SM MP
PROFIBUS Assets
Faceplates
for intelligent
device
PCS7_Overview_V6-1_E200502.ppt
OS
OS
C1
S1
AS 1
Cn
...
AS 2
...
...
MS
Sn
AS n
Wireless LAN
Web - Technology
MES
Plant
Plant view in
SIMATIC PCS 7
engineering
Unit 1
Unit 2
Boiler 21
Diagnosis
Diagnosis
AS - Station
Remote I/O
DP/PA - Link
Link Picture
CFC
PCS7_Overview_V6-1_E200502.ppt
Introduction
Asset Management
Profibus
PA
Profibus PA
Redundancy
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
Basic Concept
Introduction
Asset Management
Profibus
PA
Profibus PA
Redundancy
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
Normal requirement:
Industrial Ethernet
(10Mbits/s, redundant)
Introductory solution:
Basic Communication Ethernet
via normal LAN connection
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Ethernet
Wireless LAN
Web - Technology
MES
SCALANCE X208
PCS7_Overview_V6-1_E200502.ppt
10
Wireless LAN
These are the most important requirements
SIMATIC PCS 7
Introduction
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless
LAN
Wireless LAN
Web - Technology
MES
Robust
Protection against
vibration and shock
Extended temperature
range
Reliable
Monitoring of the radio
connection
Stable radio connection
Easy
configuration
Secure
Access control
(authentication)
Encoding of
the data
PCS7_Overview_V6-1_E200502.ppt
11
SIMATIC PCS 7
Data
rates
reserv.
Introduction
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless
LAN
Wireless LAN
Web - Technology
MES
802.11
Data
rates
reserv.
802.11
Data
rates
reserv.
802.11
T1
T2
T3
T4
T5
T6
Time
PCS7_Overview_V6-1_E200502.ppt
12
Redundancy Mode
Reliable
SIMATIC PCS 7
Introduction
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless
LAN
Wireless LAN
Web - Technology
MES
PCS7_Overview_V6-1_E200502.ppt
13
Security settings
Secure
SIMATIC PCS 7
Introduction
Security
levels:
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless
LAN
Wireless LAN
When choosing
none no
security level is
activated!
Web - Technology
MES
PCS7_Overview_V6-1_E200502.ppt
14
SIMATIC PCS 7
Introduction
Secure
SCALANCE W-700 with
WPA, TKIP, MIC and AES
Authentication (Who am I?)
Coding
Asset Management
Profibus PA
redundancy
1 GB Ethernet
SCALANCE W-700
Secure
Wireless
LAN
Wireless LAN
Web - Technology
SCALANCE S-600
MES
PCS7_Overview_V6-1_E200502.ppt
15
SCALANCE W or SCALANCE S
SIMATIC PCS 7
EITHER ...
... OR
SCALANCE
W-700
Introduction
SCALANCE
W-700
SCALANCE S
Asset Management
Profibus PA
redundancy
Secure
Ethernet
Ethernet
1 GB Ethernet
Wireless
LAN
Wireless LAN
Web - Technology
WPA/AES
(Software
included in
AP)
User- defined
Firewall setting
MES
SCALANCE
W-700
Ethernet
VPN
Tunnel
Security
mechanism
deactivated
SCALANCE
SCALANCE S W-700
Ethernet
Ethernet
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
16
IE
Access Point
SCALANCE
W788-2PRO
Access Point
SCALANCE
W788-1PRO
Access Point
SCALANCE
W788-2PRO
IE
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless
LAN
Wireless LAN
IE Client
Module
SCALANCE
W744-1PRO
S7-200
S7-400
Web - Technology
PROFIBUS
MES
ET 200S
S7-300
Automated guided
vehicle systems
IE Client
Module
SCALANCE
W744-1PRO
Field PG with
CP 7515
ET 200S
Wireless PLC
Separate radio
network
PCS7_Overview_V6-1_E200502.ppt
17
SIMATIC PCS 7
Web-Client
Modem
LAN Intranet
Internet
Explorer
SIMATIC PCS 7
Web-Client
LAN Intranet
Terminal Bus
Web-Server within a
SIMATIC PCS 7 Client
Plant Bus
PCS7_Overview_V6-1_E200502.ppt
18
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
19
1 GB Ethernet
Wireless LAN
Web - Technology
MES
PCS7_Overview_V6-1_E200502.ppt
20
SIMATIC IT Integration
SIMATIC PCS 7
Introduction
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
21
SIMATIC PCS 7
Introduction
SIMATIC PCS 7
Asset Management
Profibus PA
redundancy
1 GB Ethernet
Wireless LAN
Web - Technology
MES
A&D AS SM MP
PCS7_Overview_V6-1_E200502.ppt
22