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Induction Program
N
Srivatsava
Unit Head
S Mohanty
Head (O)
PBU 1&2
NK
Bhattachar
ya
PBU 3
P K Patra
Unit
Head HR
Basab
Ghosh
PBU 4
Head Engg
N Saha
Unit
Head
Material
s
Bibuti
Sen
Unit
Head
Quality,
R&D
Yusuf
Culcuttaw
ala
Unit Head
Finance
Tribeni An Overview
Specialty papers Manufacturer
Cigarette Tissues & Components
Light Weight Communication Grades
Other Specialty Grades
Dcor Grades
European Mills
High Quality
Chinas Market
Cheaper price
Marketing
Bridges the gap between company and
the customers
Finance
Payment
Taxation
Financial accounting & Audits
Costing
EHS
Ensures safety
Materials
Stores Engineering Stocks
Three types of stocks stored here
o Stock material
o Non-stock material
o Insurance material
House keeping
TPM
What is TPM ?
How do we follow TPM?
Impacts of TPM?
What is the role of Top Management?
Pillars of TPM
SAFETY PAUSE
EHS Policy
Pulp
Pulp is fibrous material made out of
cellulose and lignin majorly.
Classification could be based on
recycled pulp and virgin pulp.
Recycled pulp are fibers extracted
from the waste paper or broke.
Virgin pulp the source of fiber being
cotton, grass, leaf and majorly wood.
SOFTWOOD
CONIFEROUS FOREST
SLOWER GROWTH
CONVERSION EASY
FIBER LENGTH 2-5MM
IMPROVES STRENGTH,
BONDING AND TEAR
STRENGTH
PAPER-MAKING PROCESS
PULP
DRYE
R
HYDR
OPUL
PER
PRESS
SECTIO
N
REFINE
R
HEAD
BOX
REWIND
ER
REELING
BOBBI
N
SLITTIN
G
PACKIN
G
Despatc
h
Stock Preparation
1. Pulp Stock
2.
.
.
.
.
.
.
.
Chemicals
Filler: Clay, Chalk, Talc, Titanium Dioxide
Retention Aids
Biocides: Oxiclean, Busan
Acids and Bases
Sizing Agents: Rosin , Waxes
Dry strength additives: starch
Wet strength additives: crosslinking polymers
Paper Making
Machine
Chest
1. Machine Chest
2. Centri-cleaner cascading
3. Pressure screen
Head Box
4. Head box
5. Wire
Centri-cleaners
Pressure screen
6. Press section
Wire
7. Dryer
Press Section
Dryer
Finishing house.
Centri-Cleaners
Equipments used to remove air, dirt, shives and specks from the
pulp stock.
Inlet consistency is around 1%.
Generally connsist of 3-4 stages and reject of each stage flows
through the nozzle to a common tank.
Inlet and outlet valve of each bottle is controlled to maintain a
required pressure drop.
Pressure Screen
Cylindrical body with tangential inlet and outlet along with a reject
outlet.
Metallic screen drum having required slots(0.15-0.8mm) is fitted in
drum co-centrally.
Rotor placed at centre provides centrifugal force .
Stock which passes through holes flows through outlet pipe and
reject goes for further treatment.
Wire
Stock enters from head box with 0.5% consistency and exits with 13-20%
consistency.
Wire shakers with optimum frequency for proper orientation of fibres.
Wire tray and suction boxes for water removal.
Suction couch roll from where the paper exits to press section.
Press section
Paper coming from wire part have 13-14% consistency.
Paper exiting from press section have 30-40% consistency.
Combination of suction pickup cum press: combination of suction
roll, granite roll, rubber roll and then second press felt.
Packaging
1. Reeling
2. Rewinding
3. Bobbing slitting
4. Packaging
5. Despatch
Dryer
14-19
19
11-14
14
Doctor blade
Main functions are
Sheet removal
Removal of roll surface
contamination
Size Press :
PAPER MACHINE-1
PAPER MACHINE-3
PAPER MACHINE-4
Installed in 1969 Thirty & CIE,
Belgium
Deckle : 2.7 metres
Speed : 145 mpm
Grades :
Decor 40 to 100 gsm
Insulating 40 to 190 micron
Medical grade 60 gsm
Daily capacity : 25 T
FINISHING HOUSE
REWIND
ER
REELING
BOBBI
N
SLITTIN
G
PACKIN
G
Technical Department
Functions :
1. Input material inspection & testing
2. Process control
3. Output monitoring final product and
control
4. Process development
5. ETP and E&U lab activities.
DEFECTS of PAPER
Technical defects: porosity
Physical defects:
loose paper
crease
agglomeration
thin spots
burst
ACF
CONDENSA
TE FROM
PM 1,3,4
HE
CONDENSA
TE
UF
RO
DEGASS
ER
MIXE
D BED
SBA
SCE
ACF
MB
DM
STORA
GE
Boiler
The place where Heat is added to water and it is converted into steam
Capacity: 72 Tonnes/Hour
Turbine
Prime mover which converts the heat energy of steam into mechanical energy.
Capacity: 12 MW
Speed :8440 RPM
Condenser
The place where heat is rejected from the system with the help of cooling tower.
Pump
A device that raises, transfers or compresses the fluids .
Contd
Waste heat recovery systems:
1. Economizer
2. Super Heater
3. Air Pre-Heater
. Filtering system
1. ESP
. Boiler Efficiency
. Cycle Efficiency
Refining
It is a mechanical process which makes the paper
suitable for paper making
Fibrillation + cutting of fibers happens in refining
Pulp with water is allowed to pass through the narrow
gap between a revolving rotor and stationary rotor both
of them having bar
Tackles are 24 or 21 in diameter having bars. The
angle between bars in stators and rotors are normally
10 to 15 degree.
If the angle between bars increases, fibrillation will
also increase at the rate of increase in pumping cost.
Types of refiners
Jylha or conical refiner
Disk refiner
Double disk (DDR)
Triple disk (TDR)
Types of refining:
Mixed refining
Hard wood and soft wood are mixed in ratio as
per requirement and refined. Uniformity of stock
is less, power consumption is high
Separate refining
Hard wood and soft wood are separately refined. Uniformity of
stock is high, power consumption is less
Single pass
The stock from unrefined chest will enter into a set of refiners and
reach the refined chest
Circulation
The stock from the refined chest is made to pass through a same set
of refiners again and again until required properties are obtained.
Single street
Pulp suspension is passed through a set of refiners consisting of no
of refiners in line and discharged to refined chest
Double street
Pulp suspension is passed through one set of
refiners consisting of no of refiners in line and
discharged to a unrefined chest from which stock
is again passed through a second set of refiners
Lubrication
Oil and Grease are used as lubricants
Centralized Oil Lubrication Tank (COL Tank)
Pump
Flow meter
Condition Monitoring
It is the process of monitoring vibration, temperature etc. in
order to identify a significant change which is indicative of
developing a fault
Breakdown maintenance
If a part in a machine is replaced after its failure is called
breakdown maintenance
Predictive maintenance
Predicting when maintenance is to be performed
Identifying which machines are more prone to failure
It is done by
Vibration Analysis
Lubricant Analysis
Infrared Thermography
Motor current analysis
Pumps:
Positive displacement pump
It works by trapping a fixed amount and forcing that
trapped volume into the discharge pipe.
It produces a uniform flow at a given speed no matter
what the discharge pressure, thus they are constant
flow machines
Pressure relief value should be used at discharge end
Centrifugal pump:
It transports fluid by conversion of rotational kinetic
energy to hydrodynamic energy of fluid
Open type (7 to 10%)
Semi open (3 to 7%)
Closed (<3%)
Gear box:
Mainly used for speed reduction
Spur gear, helical gear, worm wheel and bevel
gears are used
Rolls:
Couch roll
Pick up roll
ETP
BOD 100 to 273 mg/l
COD is very high(472-826 mg/l)
Types of pollutants
1.Natural Pollutants
2.Synthetic Pollutants
The impurities are mainly two types.
1.Dissolved impurities
2. Suspended impurities
THANK YOU