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IN
MURUGAPPA GROUP
AUDIT PROCESS
Awareness Creation Process
Awareness creation / Technical Audit Project
Identification through a series of internal Workshops
among Group Company Executives
AUDIT PROCESS...
Audit Work
Prioritisation and Pilot audits at one plant - Quantification
of benefits
Replication of systems in other Plants in a phased manner
Benefit realisation audits
On going reporting on Benefits
PROCESS
TECHNICAL
AUDIT MEET
BOILER
WATER
PRODUCT
PROJECT
IDENTIFICATION
STEAM
WALK THROUGH
AUDIT /
DATA COLLECTION
FURNACE
OIL
STORES
UNITS
kWh
DIESEL
ELECTIRCAL
POWER
ENERGY PERFORMANCE
MODELS
WITHIN LIMITS
NO
AUDIT REPORT
GENSET
SUGGESTED
MODIFICATION OF
PARAMETERS
PLANT HEAD
CONCURRENCE
ACTION PLAN
DATABASE
M.I.S.
IMPLEMENTATION
FACILITATION
DATABASE
REPORT BACK TO
MANAGEMENT
REVIEW / FOLLOW UP
Factory Assets
Management Maintenance Audit
(Civil, Mechanical,
Electrical,Instrumentation)
Production Process
Audit (Input / Output,
Mass Balance, etc.)
ENERGY AUDIT
GOAL:
The fundamental goal of energy audit is to provide Value adding
services which improves the bottom line.
OBJECTIVES
The objective of Energy Audit is to achieve and maintain optimum
energy procurement and utilisation, without affecting the quality
of the final product and hence it focuses on .
To minimise energy costs & reduce waste without affecting
production & quality
To reduce the effect on environment.
WATER
- Water conservation in Process Area
- Water conservation in Non Process Area
AUDIT - TOOLS
WEBMARS
ENERGY AUDITING SYSTEM
DOWNLOADED SOFTWARES [DEMO VERSION]
METHODWARE - PRO AUDIT
AUDIT - TOOLS
ENERGY AUDITING SYSTEM
Environment : VB, MS Access / SQL Server
Application Software for Monitoring Process
Equipment Efficiency and Energy Conserve
Measures Reporting System
Pesticides
- Ennore / Vizag
Co-Gen
- Nellikuppam
- Ranipet
Distillery
- Nellikuppam
- Ranipet
- Thane
2. E I D PARRY
Parryware
Sugar
- Nellikuppam
- Ranipet
Chemicals
- Alwar
3. PARRY & Co
- Dewas
GSD
- Dare House
- Nellikuppam
Netlon
- Baroda
- Pettavaithalai
- Pugalur
- Pudukottai
- Thyagavalli
- Nellikuppam
- TPI Avadi
- TIMF Bawal
- TIMF Chennai
7.PARRY AGRO
Tea
- Mayura
- Murugalli
- Attikunna
- Caroyln
6.CUMI
Algae - Pudukottai
- Tiruvottiyur
- Pallikaranai
- Hosur
- Maraimalai Nagar
- Edapalli
- Koratty
8. GFCL - Kakinada
35 Locations
No
1.
First Technical
July 1998
Audit Meet
Inaugurated /
Presented by
---
Second Technical
April 1999
Audit Meet
---
February 2000
Meet
Mr.M.M.Murugappan
EIDP - Plants /
Group Companies
4.
October 2000
Mr.A.Vellayan
No
5.
SHE Audit
March 2001
Seminar
Inaugurated /
Presented by
Audit Coverage,
Concepts, Audit Experience
Mr.M.M.Venkatachalam
6.
Seminar on
Mr.H.S.HanumanthaRao
August 2001
Management of
Focus on the
Energy Bill
Electricity in the
(Member - Retired)
TNERC
New Environment
7.
Renewable Energy
November 2001
Meet
Dr.C.Palaniappan
awareness creation,
General Secretary
Guest Audit
Pool Meet
March 2002
Gaining acceptance
Dr.S.S.Pillai
Meet Name
Conducted
Focus
Compressed Air
April 2002
System Meet
10.
Electrical (Motor)
June 2002
Audit Meet
11.
November 2002
Inaugurated /
Presented by
Energy Savings in
Mr.U.V.K.M.Rao
Energy Consultant
Energy Savings in
Mr.S.Mahadevan
Energy Consultant
Dr.T.G.Sundararaman
Conservation
Energy Consultant
ESCOMP GLOBAL
No
12
13
14
Energy Management
Mr.Anand Rajaraman
Initiative in Lighting
System
Harmonics
Energy Management
April 2003
August 2003
December 2003
in Indian Industry
16
Presented by
Energy Savings in Lighting
Energy Management
Initiative in Steam
February 2003
Inaugurated /
Second Conference on
Electrical & Heat Energy
Flash Steam
Recovery
Energy Conservations in
Mr.U.V.K.M.Rao
Associates
March 2004
Mr.D.Gnanasambandam
Mr.Thambithurai
Chief Inspectorate of
Boilers
Mr.M.M.Murugappan
Director - Tech.
Useful Links
www.energymanagertraining.com
www.bee-india.com
www.boiler.com
www.eng-tips.com
www.oit.doe.gov/bestpractices
www.pcra.org
www.energy-efficiency.gov.uk
www.actionenergy.org.uk
www.cia.org.uk
www.altenergy.com
www.energyusernews.com