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Basic Aircraft Structure

OUTLINE OF
AircraftPRESENTATION
Components
Material use in Airframe Construction

Example of Material use in Airframe Construction


Fuselage Structure
- Truss Type
- Pratt Truss
- Warren Truss
- Monocoque
- Semi-Monocoque
Basic Structure Member Terms
Wing Structure
Empennage Structure
Power Plant
- Wing Pod Mount
-Fuselage Mount
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Landing Gear Structure

AIRCRAFT COMPONENTS
Five (5) Airplane MAJOR Components :
A. Fuselage
B. Wings
C. Empennage or Tail
D. Power Plant
E. Landing Gear or
Undercarriage

Aircraft Structural
Components

Vertical
Stabilizer
Horizontal
Stabilizer

Wing

Rudder

Right Aileron
Flap

Elevator

Empennage

Nacelle
Fuselage
Left Aileron

Landing Gear
Propeller

Wing

A. FUSELAGE
Main body of airplane
Pilot & cargo compartments
Generally constructed in two or more sections
Carries accessories and other equipments
Includes numerous access doors, inspection plates,
landing wheel wells, and other openings

B. W I N G

Airfoils attached to each side of the fuselage

Main lifting surfaces

Various design size and shape

May be attached at the top, middle, or lower portion


of the fuselage :
- High-wing, Mid-wing, and Low-wing

The number of wings can also vary


- Monoplanes,
- Biplanes
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Konfigurasi Design Wing


(Pemasangan Wing ke Fuselage)
High
Wing

Mid
Wing

Low
Wing

Variasi Jumlah Sayap (Wing )

Monoplane
(Bersayap Tunggal)

Biplane
(Bersayap Ganda)
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C. EMPENNAGE
Known as Tail section
Consist of :
Vertical Stabilizer
Rudder
Horizontal Stabilizer
Elevators

D. POWER PLANT
A unit or machine that converts chemical energy
contains in the fuel to Thrust force.
Thrust force is essential for moving the airplane forward
and producing Lift force.
With the piston engine, the propeller is used to convert
torque at engine shaft to be thrust.
With the jet engine, the jet engine output is the thrust
force.

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E. LANDING GEAR
Located underneath of the fuselage with
shock strut
Fixed / Retractable
Provides means of landing, taxiing
Tri- cycle Conventional type
Floating gear for seaplane /ski
equipped for ice surface landing
etc..

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MATERIAL USE IN AIRFRAME


CONSTRUCTION

Airframe Materials Properties :

- High Strength to Weight ratio


- Light weight
- Corrosion Resistant
- Should be non flammable
- High quality

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Example of Material use in Airframe Construction


WOOD (Spruce, Balsa)
STEEL & ITS ALLOYS (Strong )
ALUMINIUM & ITS ALLOY (Commonly use)
TITANIUM ALLOYS (Heat Barriers)
MAGNESIUM ALLOYS (3 times lighter
than AL)
PLASTICS & COMPOSITE MATERIAL

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FUSELAGE STRUCTURE
BASIC STRUCTURE TYPES
TRUSS TYPE

- PRATT TRUSS
- WARREN TRUSS
STRESSED- SKIN
TYPE
MONOCOQUE
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TRUSS TYPE

Most early aircraft used this technique with wood and


wire trusses and this type of structure is still in use in
many lightweight aircraft using welded steel tube trusses.

The truss type fuselage frame is assembled with members


forming a rigid frame e.g. beams, bar, tube etc
Primary members of the truss are 4 longerons.
There are two types of truss structure.
- PRATT TRUSS
- WARREN TRUSS
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PRATT TRUSS
Early days
Wooden or metal structure
Great weight
Difficult to streamline
Box with tubular longerons
+ vertical members

Diagonal members of
tubing or solid rods

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WARREN TRUSS

Longerons + only Diagonal Members


Force transfer to every others structure
Capable to carry tension + compression
Reduce amount of webs work
More space , strength , rigidity
Better streamline

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Stringers

Four longerons

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Warren Truss Structure of an airplane

MONOCOQUE
In this method, the exterior surface of the fuselage is
also the primary structure. A typical early form of this
was built using molded plywood.
A later form of this
structure uses fiberglass
cloth impregnated with
polyester or epoxy resin,
instead of plywood, as
the skin.
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SEMI-MONOCOQUE
This is the preferred method of constructing an allaluminum fuselage. First, a series of frames in the shape of
the fuselage cross sections are held in position on a rigid
fixture, or jig. These frames are then joined with lightweight
longitudinal elements called stringers. These are in turn
covered with a skin of sheet aluminum, attached by riveting
or by bonding with special adhesives. Most modern large
aircraft are built using this technique, but use several large
sections constructed in this fashion which are then joined
with fasteners to form the complete fuselage.
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Semi-monocoque Structure of an 21
airplane

Semi-monocoque Structure of an 22
airplane

BASIC STRUCTURE MEMBER


TERMS
Vertical Members
Formers
Frame
Ring
Bulkhead
Longitudinal
Members
Longerons
Stringers

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WING Structure
Many High-wing airplanes have External Braces, or wing
Struts, which transmit the flight and landing loads through
the struts to the main fuselage structure.
Since the Wing Struts are usually attached approximately
halfway out on the wing, this type of wing structure is
called SEMI-CANTILEVER.
A Few High-wing and most Low-wing airplanes have a
FULL CANTILEVER wing designed to Carry the Loads
without external struts.

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WING STRUCTURE CONTD - 1


The Principal Structural Parts of the wing are Spars,
Ribs,

and Stringers.

These are reinforced by Trusses, I-beams, Tubing, or


Other Devices, including the Skin.
The Wing Ribs determine the Shape and Thickness of
the Wing ( Airfoil ).

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WING STRUCTURE CONTD - 2


In most modern airplanes, the fuel tanks either are an
integral part of the wings structure, or consist of
flexible containers mounted inside of the wing.
Attached to the rear, or trailing edges of the wings are
two types of control surfaces referred to as
Ailerons and Flaps.
Ailerons extend from about the midpoint of each wing
outward toward the tip and move in opposite
directions to create aerodynamic forces that cause the
airplane to roll.
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WING STRUCTURE CONTD - 3


Flaps extend outward from the fuselage to near the
midpoint of each wing.
The flaps are normally flush with the wings surface
during cruising flight.
When extended, the flaps move simultaneously
downward to increase the lifting force of the wing
takeoffs and landings.

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for

WING STRUCTURE CONTD - 4


High wing, Full Cantilever

High wing, Semi- Cantilever

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Wing Structure of an airplane

EMPENNAGE Structure
The correct name for the Tail section of an airplane
is empennage.
The empennage includes the entire tail group, consisting
of fixed surfaces such as the Vertical Stabilizer
and the Horizontal Stabilizer.
The movable surfaces include the Rudder, the Elevator,
and one or more Trim Tabs.

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EMPENNAGE STRUCTURE
(CONTD - 1)
A second type of empennage design does not require
an elevator. Instead, it incorporates a one-piece
horizontal stabilizer that pivots from a central hinge
point.
This type of design is called a Stabilator, and is moved
using the control stick, just as you would the elevator.

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EMPENNAGE STRUCTURE
(CONTD - 2)
The Rudder is attached to the back of the vertical
stabilizer. During flight, it is used to move the airplanes
nose left and right.
The rudder is used in combination with the ailerons
for turns during flight.
The elevator, which is attached to the back of the
horizontal stabilizer, is used to move the nose of the
airplane up and down during flight.

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EMPENNAGE STRUCTURE
(CONTD - 3)
Trim tabs are small, movable portions of the trailing
edge of the control surface.
These movable trim tabs, which are controlled from
the cockpit, reduce control pressures.
Trim tabs may be installed on the ailerons, the rudder,
and/or the elevator.

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Empennage of an airplane

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Empennage Structure of an airplane

Spar
Stringers

Ribs

Stringers
Stabilator
Skin
Spar
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Empennage Structure of an airplane

Stabilator components

dmg/Dec/2009

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LANDING GEAR STRUCTURE


The landing gear is the principle support of the airplane
when parked, taxiing, taking off, or when landing.
The most common type of landing gear consists of
wheels, but airplanes can also be equipped with floats
water operations, or skis for landing on snow.

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for

LANDING GEAR STRUCTURE


CONTD
The landing gear consists of three wheels two main
wheels and a third wheel positioned either at the
front or rear of the airplane.
Landing gear employing a rear-mounted wheel is called
conventional landing gear.
Airplanes with conventional landing gear are sometimes
referred to as tail wheel airplanes.
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LANDING GEAR STRUCTURE


When the third wheel is located on the Nose, it is
called Nose wheel, and the design is referred to as a
Tricycle gear.
A steerable nose wheel or tail wheel permits the airplane
to be controlled throughout all operations while on the
ground.

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POWER PLANT
The power plant usually includes both the Engine
and the Propeller.
The primary function of the engine is to provide the
power to turn the propeller.
It also generates electrical power, provides a vacuum
source for some flight instruments, and
In most single-engine airplanes, provides a source of
heat for the pilot and passengers.

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Piston Radial engine

Turbo-jet engine

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Radial Piston Engine

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POWER PLANT contd


The engine is covered by a Cowling, or
In the case of some airplanes, surrounded by a
Nacelle.
The purpose of the cowling or nacelle is to streamline
the flow of air around the engine and to help
cool the engine by ducting air around the cylinders.
The propeller, mounted on the front of the engine,
translates the rotating force of the engine into a
forward acting force called thrust that helps move the
airplane through the air.
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POWER PLANT contd

Figure 6-19. Outside air aids in cooling the engine.


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Wing Pod Mount


Commonly use on commercial airplane
since fuel is carry on wing
Less noise
CL max is not as good as fuselage mount
Yawing moment effect
Ground clearance limitation higher gear
strut

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FUSELAGE MOUNT
Clean wing ,high CL Max , shorter take
off.
No ground clearance limitation
Less yawing effect
Weight penalty Aft Cg. and load
distribution
Cabin Noise and Vibration

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Reference :
Jeppesen A & P Technician (JSAT) :
AIRRAME, Textbook, JEPPESEN
Maintenance.
FAA AC 65-15A : Airframe &
Powerplant Mechanics, Airframe
Handbook , U.S Department of Transport,
FAA, Flight Standars Services, 1st Ed.
1972, 1st Rev. 1976.
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Any Question?

Thank You
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