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SHAHI EXPORT PVT.LTD.

(Unit

sarla fabrics)
30/2 Loni Road Mohan Nagar Ghaziabad. (U.P) INDIA

Printing Excellence !

Inspiring Fashion !

Easy Care , Permanent Hydrophilic, Stain


repellant- Tefon, Water repellant, Anti Microbe &
Silky fnish etc

Special Finishes
Dyeing
Techniques

Reactive dyeing
Vat dyeing

Print
Techniques

Reactive / Procian , Discharge, & Pigments

Cotton, Viscose Rayon, Modal, Micromodal,


Tencel, Lycra, Linen
Poplin, twills, Canvas, Sheeting, Dobby /
Structures, Bottom weights, Gauze, Herring bone,
with GSM ranging from 50 gsm to 350 gsm.
Established in 1994 is a part of Shahi Export
Group

Product
Category
Setup

Ltd.)

SARLA FABRIC

(A Unit of Shahi Exports Pvt.

Product Capability

Product Capability

Product Capability

Capacity
Weaving

Dyeing

Printing

1 Mn Mtr /Month

1.0 Mn Mtr/Month

1.6 Mn Mtr/Month

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Customers

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Certifications

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Warping & Sizing

Warping
(Benninger / Switzerland)

Sizing
(Benninger / Switzerland)

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Loom Shed ( Weaving / Fabric formation)

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

High Tech JET810 loom ( Toyota / Japan)

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Woven Structure Developments


(Desk loom & Yardages)

Process:
D/L development and sampling yds of
upto 50 mtr
In-house yarn dyeing facilities for
sampling

Objective:
For design, shade approval of yarn dyed
quality.

Capacity:
16-18 D/L / day.
65-75 yds / month.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Pre-Treatment
Singeing & Desizing (Osthoff/ Germany)

CBR /(Benninger / Switzerland)

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Pre-Treatment
Peaching (Laffer / Switzerland)

Merceriser (Benninger /
Switzerland)

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Dyeing

Pad Dry Machine


(Benninger / Switzerland)

Batch Dyeing Machine

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Printing Innovation

Direct Laser Engraving / SPG Prints


(Germany)

Direct laser Exposure.


Sharpness of the design is better.
Can develop new printing Technique
* Merging Effects
* Water like Effects
Faster, more efficient, high quality, and
sustainable approach to imaging.
Reduced chance of (human) errors
/rejections.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Printing
Zimmer Rotary Printing
(Austria)
Rotary Printing MHMS
(Austria)

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Printing

Sample Printer

Print registration much


improved from baby rotary.

Can print 15-20 Mtr.

Can develop upto 25-40


Repeat Size.

Accuracy of the design is


better.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Print finishing
Loop Ager
( Arioli / Italy)

Compact steaming chamber to


reduce steam consumption post
printing

Steam conditioning &


humidifcation enhancing the
fxations of dye stuffs.

Facilitates increased productivity,


consistency & reproducibility

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Finishing

Stenter

Sanforiser

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Value Addition

Sueding

Brushing

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Inhouse testing facility

Physical testing

Performance Testing
Color Management

1. Mathis Pad steamer & Curing and printing machine.


2. Datacolor Ahiba nuance for exhaust dyeing.
3. Datacolor computer color matching system (Data match and Color
tools).
4. Datacolor Auto lab automatic color solution maker and dispenser.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Dye LAB

Gretag Macbeth Colour matching


system

Lab to Bulk Co-relation is perfectly


documented & remains above 85%.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Quality Assurance

Starting from Raw material to Finish Product


All incoming material ( Yarns, Dyes& chemicals, Fabric) are Internally tested for
their quality & performance and issued for production only after approval from
Lab.
Testing & inspections of All Products at Intermediate Stages ( greige fabric,
RFD, Dyed Printed, Finished).

100 % goods are inspected before fnal dispatch.

Shade wise grouping done for 100% fabric & dispatched post customer
approval.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Expansion Plans & Capacity Increase

High Speed Stenter For Finishing

Current

Projected

(Output in Mn Mtr)

3
2.6

14 Toyota Air Jet Looms with


Dobby and Double Beam
Sectional warping machine for
Yarn dyeing
Precision winder to improve
weaving efficiency

1.2

LoopAger to increase post


printing capacity
Brushing machine to improve
brushing volume

Weaving

Processing

Soft Flow / Long Jet Machines for


Viscose Rayon

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

Benefits of Achieving Vertical Integration

Flexible planning & execution to fulfll customer requirements.


Competitive edge in Product Innovation.
Process establishment of new qualities.
Edge of handling Variety of Fabrics under 1 roof.
Unmatched sampling support.
Pivotal role in ensuring Sustainable Supply Chain Management.

SHAHI EXPORT PVT.LTD. (Unit Sarla Fabr

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