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Industrial Wireless

Solutions

Agenda
Introduction
Products & Specs
Applications

Introduction to wireless
Imagine

Introduction to wireless
Imagine

Introduction to Wireless

Conventional Monitoring Conditions

Long conduit runs between sensors and


control room
Cost of materials- estimated $100/ft to run
conduit or cable
Lack of resources to do maintenance

Introduction to Wireless
The reality with wired solutions
Long distances from critical monitoring
Large obstructions can make wiring
impractical or impossible
Processes or equipment need monitoring in
use
No power available in remote applications
Expense

Introduction to Wireless

Wireless adaptation

Radios simply eliminate the need to run wires for any sensor
application

What, no fittings?

Introduction to Wireless
What is industrial wireless?
Transmitting information via radio
Transmitters
Receivers
Gateways

Monitoring solution

Tank levels monitors


Motor operated valves
Pumps
Heat trace

No need for wires or cable


Radios are programmable
Multiple radios on a reliable path
To send data upon
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Request
Periodically
Pre-determined signal values

Introduction to Wireless

Applications considerations
Monitoring (90+%)
Requirements
Pipelines

Pressure monitoring, heat


tracing monitoring
Motor operated valves
Feedback needed to confirm
valve position

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Introduction to Wireless
Applications considerations
Control
Requirements
Process control
Automated and manual
process control for various
industries
Alarms
Monitor conditions and
automate alarms when
needed
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Introduction to Wireless
Why go wireless?
Cost effective solution
Avoiding long wire or conduit runs
Eliminating trenching and cable trays
Facilitating solutions for applications hindered by
physical obstruction

Added value
Increased operational safety by continuous
monitoring
Mobile and flexible monitoring
Easy to upgrade as you grow
Low cost per access point
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Easy to install

Introduction to Wireless
Wireless technology advantage

I/O
Monitoring

I/O

I/O

Mass
I/O
13

Introduction to Wireless
Application: Oil & Gas
Well-head and pump monitoring
system
Pipeline pressure, flow and valve
monitoring
Protection system monitoring
Leak detection monitoring
Underground gas storage
monitoring
Pump/compressor station control
systems
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Introduction to Wireless
Application: Process Industries
Eg Chemical plants, Pulp & paper, steel
mills, power gen, glass manufacturing
Flow monitoring
Tank level monitoring
Condition monitoring of equipment
Utility plant alarms
Effluent treatment plants
Security and access-control
Remote water pumps
Monitoring of fire-fighting and safety
systems
Gas detection systems
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Introduction to Wireless
Application: Factory Automation
Eg. Assembly plants, component
manufacturers,
Pharmaceutical, food & beverage, packaging
Detection of moving machinery
Power network monitoring
PLC interconnection
Alarm monitoring of portable machinery
Utility plant alarms
Effluent treatment plants
Security and access-control
Rotating and moving machinery
Alert and Evacuation alarm systems
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Introduction to Wireless

Application: Utilities & Municipal


Water management

Pump station control


Tank monitoring, level and security
Flow metering systems
Irrigation monitoring and control
Water quality monitoring
Large network SCADA systems
Treatment plant monitoring
Early flood-warning systems

Electricity distribution
Monitoring of power poles
HV Feeder alarm fault monitoring

Gas reticulation
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Valve stations
Pressure monitoring

Wireless driven by business need


Application Examples
Process monitoring
Rotating equipment
e.g. Kilns
Safety systems
showers, etc.
Operator safety status

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Mobile asset
tracking
On/Off valve
position/control
Remote process
set-up
Temporary
installations
Wired alternative

Wireless best fit when


Manually collected data: Wireless can eliminate the need to
send technicians into the field to read gauges
"Must have" measurements: Environmental or safety
regulations may require additional measurements. Wireless
allows the easy placement of instruments where needed.
Need for diagnostics: Many plants have hundreds of field
devices. Wireless allows access to diagnostic information in
certain of these areas
Temporary Monitoring: process may only need a short ( 1-3
months ) monitoring. Wireless allows easy, fast, and
inexpensive install for these requirements
Want to have" measurements: Wireless permits adding
instruments in locations that could not previously be
justified.
Long distances involved: Wireless can eliminate the need
for long cable runs and trenching to connect tank farms
and similar assets spread over a wide area.

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Wireless best fit when


Many pumps and motors: Plants often have hundreds of
pumps and motors. And while continuous condition
monitoring is noble in concept, wiring vibration sensors to all
of them would be prohibitive. Wireless allows an easy
connection.
Extreme environments: Hot, dangerous and/or hazardous
environments make it difficult to install instruments and run
wire. Wireless minimizes the problem.
Crowded environments: Wireless eliminates the need to
snake new wires through crowded enclosures and conduit.
New wiring is too expensive: Installed costs of $50 to $100
per foot can make adding new wired measurement points
cost-prohibitive.
Need for feedback: Manual valves that have no position
feedback can cause safety problems. Wirelessly monitoring
can cost as little as 10%of a wired solution.
No other way: Wireless works for mobile assets, remote sites
and rotating equipment where using wired instruments is
impossible or impractical.
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Standard terms and


definitions Network
WIBnet - wireless-information-backbone.

technology allowing flexible, secure and scalable peerto-peer connectivity of wireless data.
Industrial-grade This means temperature , vibration,
humidly specs, certification to at least Class I Div 2 , and
superior power options and packaging.
Event data management exception reporting technique
to transfer wireless data that ensures the most reliable,
secure and fastest transfer physically possible. This
technique also provides easy scalability and increased
bandwidth.
Frequency Hopping Spread Spectrum (FHSS) random
use of a defined band of frequencies. Invented during
the WWII as a way to send wireless data more securely
with less interference.
AES (Advance Encryption Standard ), WEP (Wired
Equivalency Privacy ) these are encryption techniques
used in todays wireless world.

Frequency Hopping SS - Security

z
H
M
4

86
9.

Time/mSec

90
2M
H

Fr
eq
u
22

86 928
9.
M
65
H
z
M
H
z

en
c

Power
Watt

The Products

The Products

Oneway communication
Transmitters
2 digital outputs &
1 analog signal

Digital
Analog
Pulse

Digital
Analog
Pulse

Transmitters & Receivers


2 digital outputs, 1 thermocouple
& 1 analog signal

Digital Analog
Thermocouple
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Digital Analog

25

The Products
Two-way communication devices
Transceivers

Digital
Analog
Pulse

Gateways
Airport
Management
SCADA

Radar
Station

26

Fuel
Tanks

Standby
Generator

Digital
Analog
Pulse

27

The Products
I/O Expansion Products
Serial units

Up to 32 units

28

29

30

31

32

33

The Products
Enclosures
Explosionproof Enclosures
NEMA 4, 7, 9

Non-metallic Enclosures
NEMA 3, 4, 4X, and 12
applications

34

The Products
Class I Div 1 Installations
Wireless components require:
Explosion proof enclosure kit
EJB
GUB

Division 1 Antenna

35

The Products
Industrial and Class I Div 2
Wireless components require:
Enclosure suitable for the
environment
Non-metallic Enclosure
NEMA 4X
Fiberglass Reinforced Polyester

36

The Products
Antennas

Dipole, collinear, Yagi, and whip antennas in various lengths


and ratings are available to meet all power, range, and
direction variables.
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The Applications

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The Applications

39

The Applications

40

The Applications
Tank Farm
Remote tank monitoring

Power plant
Stack gas monitoring

41

The Applications
Remote Tank Monitoring

42

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The Applications
Power Plant - Stack Gas Monitoring
Stack

Control
Room

Stack Monitoring System

Blower

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Key Features
Key features of Wireless Solutions:
Flexible
Vast selection of digital, analog, and pulse inputs per
transceiver
Repeaters are not necessary

Expandable
Up to 31 serial expansion units
Each radio is capable of sending / transmitting 20
miles when using an antenna

Reliable
Redundant paths can be formed
Routine connection verification
Frequency hopping spread spectrum

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Secure
Radios use a highly secure data encryption technique

Benefits

Benefits

Cost savings stem from:


Reduced repair costs, and machinery
downtime/damage (leaks, corrosion, etc)
Improved operational efficiency and process control
Safety costs (avoided injuries)
Reduced manual/personal monitoring
Eliminated conduit/cable systems/cable trays
installations

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Manufacturer Breakdown
Industrial Wireless Process Manufacturers (902928MHz Range)*
% Market Share
GE MDS
Cooper Crouse-Hinds
Ferguson Beaurogard
Fedd Systems
Phoenix
Accutech
Adalet Wireless
Bentek Systems
American Innovations
Cameron Measurement Systems
Emerson Process Management
Honeywell
Others

Total (Market Size $66.4 MM)


* Source: Arc Advisory Group, 2008
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15%
12%
6%
6%
6%
5%
4%
4%
3%
2%
2%
2%
32%

100%

Things to take away

Cost-effectiveness - When directly compared to wired installations,


wireless is a very cost effective alternative.Wireless modules allow seamless
integration into all applications enabling installation costs to be kept to a
minimum.

Reliability - Radio protocols include multiple addressing levels, error

checking, handshaking and automatic re-try mechanisms that guard against


transmission failure. Should a communications failure occur, wireless solutions
can provide multiple levels of alarm.

Security - Most technology employed is state-of-art. As a result, each


product has four levels of protection.
Data is embedded in wireless transmissions using a unique modulation
technique.
The data format has a unique structure with added security features,
including network and address validation.
Data is encrypted using a high-security encryption algorithm.
Wireless protocol operates on an exception-reporting basis, transmitting
when there is a change. This greatly increases the difficulty in collecting
wireless samples for decoding.

Ease of installation - Our modules have built-in diagnostics and remote


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configuration abilities that are designed to save time and hassles.Our free 24
hour technical support provides further assistance should you require it.

Questions?

OMS POWER TRAINING AND RESEARCH


INSTITUTE
N-2/170, IRC VIllage, Nayapalli, BHUBANESWAR-751015.
Tel. : 0674-2552984, 2552985.
website - www.omstraining.net. Email - info@omstraining.net

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