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Presentation on
2012BTME040
Content
. Introduction of the
company
. Plant of Assambly
. Technical collaboration
. Turnover the company
. Costomer of company
. Product of company
. Ball department
. Chugrai ro furnace
plant.
. Grinding department
Conten
ts
Assambly
departme
nt
Plant of NBC
in all over india
Chennai
Newai
New
Delhi
Mumbai
Gurgaon
Jaipur
Kolkata
Customer of Company
1.
NATIONAL
CUSTOMER
2.
INTERNATIONA
L CUSTOMER
Customer of
Company
. Honda
motorcycl
s
. Hero
motocop
. Escort
tractors
1.
National
customer
. Ashok
Leyland
. Bharat
benz
. Bajaj auto
International customers
Amsted
rail (usa)
Daimler
(Germany
)
Rio tinto
( Australia
)
Nissan
(japan)
Agrale
(brazil)
Bonfiglio
oil (itly)
Con met
(usa)
Product of
Company
Ball bearing
a ball bearing is type of rolling
element bearing that uses ball to
maintain the separation between
the bearing races .
The purpose of a ball bearing is
to reduce rotational friction and
support radial and axial load.
Raw Materials
Almost all parts of all ball bearings are made of
steel. Since the bearing has to stand up to a lot of
stress, it needs to be made of very strong steel.
The standard industry classification for the steel
in these bearings is 52100, which means that it
has one percent chromium and one percent
carbon (called alloys when added to the basic
steel). This steel can be made very hard and
tough by heat treating. Where rusting might be a
problem, bearings are made from 440C stainless
steel.
Ball Bearing
Ourte ring
Inner ring
Steel balls
Cage
FUNCTION OF A
BEARING
The main function of a
rotating shaft is to transmit
power from one end of the
line to the other.
It needs a good support to
ensure stability and
frictionless rotation. The
support for the shaft is known
as bearing.
CHOUGAI-RO FURNACE
PLANT
Chougai-ro is a re heating furnace highly
evaluated technology world wide since
chougai ro reheating furnace unit major iron
works and copper elongation company . This
model suitable all rolling mills such as hot
rolled , section steel ,wire rod , pipes mills.
Work of chugai ro
The Hardness of steel is achived by a chougai ro
heat treatment process in which is steel
microstructure manipluted by cycle heating and
quick cooling obtain the optium hardness range
the steel rings. Usually the hardenss range are
60 to 65 on rockwell c hardness scale.
Steel rings are suddenly quenched by
quneching oil and air steel materials formes
extremely hard & stronge.
JOB
CHUGAI RO FURNACE
PLANT
BY AIR
PRE
-WAS
HING
(KAROSINE)
AIR +
2 p.g
mixture
ZO ZO
NE NE
1
2
ZO
NE
3
By air
cooling
ZO
NE
850 85
84
` C FURNACE
0`C 85
HINEING
0`
0`
C
C
115`c
QUENCHING
OIL TANK
Chugai ro furnace
By
cooli
n-g
air
Temperi
-ng
furnace
170`c
90
minute
By air cooling
Grinding process
Outer Ring
Grinding
. Face
. OD
. Track
. Face grinding G 81
Machine Name- nissei
B.N. 6203
By using out wheel (abrassive wheel)
For face making.
Machine temprature are maintain by air
conditionar . 25~30 c.
Outer Ring
Grinding
OD Grinding - grinding wheel and regulate wheel
are use to grind OD.
B.n. 6203
By using coolant in cutting tool be OD grind by
wheel.
Procees involed in OD Grinding:
Hopper
ir sensor
grinding wheel
Grinding
Process
Grinding
Process
HOPPER
SENSOR
Conyeour
DEMAGEN--ET
CONVEYOUR
IR-OUTER TRACK GRINDING
Outer track
super grinding
Washing
panel
Conyeour
conyeourASSA
M-BLY
OUTER TRACK
GRINDING
GRINDING small wheel
Are used make outer track.
Hopper
Ir proximatry sensor
Grinding wheel
Spindle
Upper arm
Lower arm
Izumi (kN2130)
Inner Rings
Grinding
Inner rings 1 Track
2 Bore
3 Inner track grinding1. work head
2. Wheel
3. Dressor
4. Arm
5. Grinding coolant
6. Gauge 7. Motor
ASSAMBLY
DEPARTMENT
PROCESS OF ASSAMBLY
BEARING
(NA -13)
MACHINE NAME CAULKA ASSAMBLY MACHINE.
IR /OR
WASHING
Rubb
er
seal
IR /OR
TRACK
DIA.
checking
greec
i-ng
pairing
Vacc
ume
dryin
-g
Ball
filling
Laser
mark
ing
Cage
assa
mbly
Cage
assa
mbly
Noise
chec
ki-ng
dem
agen
et
Ultra
sonic
wash
i-ng
Bearing Designation In
NBC
Rolling bearing part numbers indicate Bearing
type, Dimensions, Tolerance, Internal
Construction & other related sphe Digits &
Indications are:1stDigit Bearing Type.
2ndDigit Width or Height Series
3rdDigit Diamete Series
Last 2 Digits Bore Diameter
Bearing designation in
Nbc
B.N. 6207
6- DEEP groove BALL BEARING
2- DIAMETER SERIES 2
07- NOMINAL BORE DIAMETER (35)
Inside diameter- 35 mm
Outside diameter- 72 mm
Width 17mm
Zz- double type groov on outer
Application of ball
bearing
APPLICATION
FAN(ORIENT)
BAJAJ 150CC CRANK CASE
B.N.
6203
6203
6301 (2)
ENGINE FLYWHEEL
(EIACHER MOTORS)
6202
APPLICATION OF BALL
BEARING
THANK YOU