Вы находитесь на странице: 1из 40

A

Presentation on

INTRODUCTION TO BALL BEARING


Presented By

Ram lakhan meena

2012BTME040

Under the Guidance of

National Engineering Industries


Limited
Department Of Mechanical Engineering

Dr. K. N. Modi University,


Newai Tonk, rajasthan
2015-2016

Content

. Introduction of the
company
. Plant of Assambly
. Technical collaboration
. Turnover the company
. Costomer of company
. Product of company
. Ball department
. Chugrai ro furnace
plant.
. Grinding department

Conten
ts

Assambly
departme
nt

INTRODUCTION OF THE COMPANY


Nbc bearing is the premier brand of india is
leading bearing manufature and exporter
company , founded in 1946 by indstrial late
shri b.m. birla
Nbc is a pioneer, renowed for excellence in
quality and delivery for over 60 years
Nbc product over 100 million bearing each
year in more than 1000 sizes serve a host
of varried costomer across india and 21
other countries in 5 continents

In from has capacity to develop bearing


10 mm bore to 2000 mm outer diameter
. The product range include in ball
bearing.
With increasing activities and grant of
industrial licenses for other vital
industries and manufaturing the name
of the company was changed in 1958
to national engineering industries ltd .
Retaining its original trade mark NBC

Plant of NBC
in all over india
Chennai
Newai
New
Delhi
Mumbai

Gurgaon

Jaipur

Kolkata

Customer of Company

1.
NATIONAL
CUSTOMER

2.
INTERNATIONA
L CUSTOMER

Customer of
Company
. Honda
motorcycl
s
. Hero
motocop
. Escort
tractors

1.
National
customer
. Ashok
Leyland
. Bharat
benz

. Bajaj auto

International customers
Amsted
rail (usa)
Daimler
(Germany
)
Rio tinto
( Australia
)
Nissan
(japan)

Agrale
(brazil)
Bonfiglio
oil (itly)
Con met
(usa)

Product of
Company
Ball bearing
a ball bearing is type of rolling
element bearing that uses ball to
maintain the separation between
the bearing races .
The purpose of a ball bearing is
to reduce rotational friction and
support radial and axial load.

Raw Materials
Almost all parts of all ball bearings are made of
steel. Since the bearing has to stand up to a lot of
stress, it needs to be made of very strong steel.
The standard industry classification for the steel
in these bearings is 52100, which means that it
has one percent chromium and one percent
carbon (called alloys when added to the basic
steel). This steel can be made very hard and
tough by heat treating. Where rusting might be a
problem, bearings are made from 440C stainless
steel.

Ball Bearing

Parts of ball bearing

Ourte ring
Inner ring
Steel balls
Cage

FUNCTION OF A
BEARING
The main function of a
rotating shaft is to transmit
power from one end of the
line to the other.
It needs a good support to
ensure stability and
frictionless rotation. The
support for the shaft is known
as bearing.

Load direction &


Force

CHOUGAI-RO FURNACE
PLANT
Chougai-ro is a re heating furnace highly
evaluated technology world wide since
chougai ro reheating furnace unit major iron
works and copper elongation company . This
model suitable all rolling mills such as hot
rolled , section steel ,wire rod , pipes mills.

Hardening furnace- a rotational drum seeling


extraction dedicated beam are adopted for
the stable transfer uniform heat in steel
pipes.

Work of chugai ro
The Hardness of steel is achived by a chougai ro
heat treatment process in which is steel
microstructure manipluted by cycle heating and
quick cooling obtain the optium hardness range
the steel rings. Usually the hardenss range are
60 to 65 on rockwell c hardness scale.
Steel rings are suddenly quenched by
quneching oil and air steel materials formes
extremely hard & stronge.

JOB

CHUGAI RO FURNACE
PLANT
BY AIR

PRE
-WAS
HING
(KAROSINE)

AIR +
2 p.g
mixture

ZO ZO
NE NE
1
2

ZO
NE
3

By air
cooling
ZO
NE

850 85
84
` C FURNACE
0`C 85
HINEING
0`
0`
C
C

115`c
QUENCHING
OIL TANK

Chugai ro furnace
By
cooli
n-g
air

Temperi
-ng
furnace
170`c
90
minute

By air cooling

Grinding process

Outer Ring
Grinding
. Face
. OD
. Track
. Face grinding G 81
Machine Name- nissei
B.N. 6203
By using out wheel (abrassive wheel)
For face making.
Machine temprature are maintain by air
conditionar . 25~30 c.

Outer Ring
Grinding
OD Grinding - grinding wheel and regulate wheel
are use to grind OD.
B.n. 6203
By using coolant in cutting tool be OD grind by
wheel.
Procees involed in OD Grinding:

Hopper

ir sensor

grinding wheel

After rough od we do finish Od . Rough


Od

Grinding
Process

Grinding
Process

Outer Ring Grinding


(Track grinding)

Machine name- IZUMI (KN 2130)


B.n. 6204

HOPPER
SENSOR
Conyeour

DEMAGEN--ET

CONVEYOUR
IR-OUTER TRACK GRINDING
Outer track
super grinding
Washing
panel

Conyeour

conyeourASSA
M-BLY

OUTER TRACK
GRINDING
GRINDING small wheel
Are used make outer track.
Hopper
Ir proximatry sensor
Grinding wheel
Spindle
Upper arm
Lower arm

Izumi (kN2130)

Outer track super


grinding
In Outer track super grinding
We are use to stone to give a
Super pollish of outer track.
In outer track super grinding
We are use two types of stone.
1. Yellow
2. Green
Cnc machine are use
Left head
Right head

Inner Rings
Grinding
Inner rings 1 Track
2 Bore
3 Inner track grinding1. work head
2. Wheel
3. Dressor
4. Arm
5. Grinding coolant
6. Gauge 7. Motor

Inner track grinding


NG 10
We use to
Abrassive wheel
grind inner track.
one by one inner are
Comes to hopper and
grind by abrassive
Wheel.
After inner track
Grinding bearing go
Es for demagnet .

Inner bore grinding


G(233)
B.N. 6204
MEAN SIZE- (5) MICRON
1. SLIDE
2. Backing plate
3. Spindle
4. Loading
5. grinding

Inner track super


grinding
Inner track are use to two types
Stone to super pollishing of
Inner track.
Yellow stone and green stone to
Be used pollishing of inner
Track.

ASSAMBLY
DEPARTMENT

PROCESS OF ASSAMBLY
BEARING
(NA -13)
MACHINE NAME CAULKA ASSAMBLY MACHINE.

IR /OR
WASHING

Rubb
er
seal

IR /OR
TRACK
DIA.
checking

greec
i-ng

pairing

Vacc
ume
dryin
-g

Ball
filling

Laser
mark
ing

Cage
assa
mbly

Cage
assa
mbly

Noise
chec
ki-ng

dem
agen
et

Ultra
sonic
wash
i-ng

Bearing Designation In
NBC
Rolling bearing part numbers indicate Bearing
type, Dimensions, Tolerance, Internal
Construction & other related sphe Digits &
Indications are:1stDigit Bearing Type.
2ndDigit Width or Height Series
3rdDigit Diamete Series
Last 2 Digits Bore Diameter

Bearing designation in
Nbc
B.N. 6207
6- DEEP groove BALL BEARING
2- DIAMETER SERIES 2
07- NOMINAL BORE DIAMETER (35)
Inside diameter- 35 mm
Outside diameter- 72 mm
Width 17mm
Zz- double type groov on outer

Application of ball
bearing
APPLICATION
FAN(ORIENT)
BAJAJ 150CC CRANK CASE

B.N.

6203
6203

BAJAJ PULSAR 220CC


(FRONT WHEEL)

6301 (2)

ENGINE FLYWHEEL
(EIACHER MOTORS)

6202

APPLICATION OF BALL
BEARING

THANK YOU