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P M V Subbarao
Associate Professor
Mechanical Engineering Department
IIT Delhi
Air in
Natural Draft
Zref
pg dz
dp
R T (z )
pA = pref +p
p A pref
Hchimney
ZA
Z ref
pg dz
Rair Tair ( z )
pB pref
ZB
Z ref
pg dz
Rgas Tgas ( z )
Tgas
Tatm
A
Natural Draft
Natural Draft across the furnace,
pnat = pA pB
Hchimney
pB = pfan,s
pA = patm + atm *g *Hchimney
Tatm
B
B
Tgas
Hchimney
Tatm
Tgas
B
Hchimney
pB = pfan,s
pA = pfan.b
Tatm
B
B
Tgas
+ve
-ve
Boiler drum
Reheater
Final Super heater
Platen Super heater
LTSH
Economizer
Coal bunker
Wind Box
Secondary air duct
PA duct
Furnace
Flue gas duct
APH
F D Fan
Coal feeder
P A Fan
Coal Pulverizer
P1 u1
W P2 u 2
P
gZ 1
gZ 2
1
2
m 2
2
2
L u2
p f
Pa
d dl 2
dl
1. 3
ab
0.625
a b
0.25
The coefficient of friction for flow through tubes can be approximated as shown below,
0.0625
log
3.7 d dl
for
8
5000 < Re<10 ,
-6
10 < (k/ddl)<0.01
5.74
0.9
Re
Minor Losses
u2
pl K
2
where
Pa
= density of air or gas at the position of the pressure drop calculated, kg/m
u = velocity of air through the fittings m/s.
u2
P K
2
pa
u2
pt b K
2
Pa
Inline arrangement: K = n K0
Where n = number of tube rows along the flow direction
K0 = loss coefficient for one row of tubes
K0 depends on 1 = s1/d,
2 = s2/d , = (s1 - d )
If 1 <= 2 :
K0 = 1.52 (1 1)
If 1 > 2
0.5
0.2
Re
0.2
S1
K0 = 0.32 (1 1)
0.5
( 0.9)
0.2
Re
0.2/
S2
Staggered Arrangement
The loss coefficient is obtained as
K = K0 (n+1)
Where K0 is the coefficient of frictional resistance of one row of tubes
l
K0 depends on 1 = s1/d, = (s1 - d ) / (s2 - d )
l
Where s2 is the diagonal tube pitch given by
l
2
2
s2 = ( 0.25 s1 + s2 )
S1
S2
Cs = 0.44(+1)
Inline arrangement
n 1 Re
1
K 1.80 2.75
Re = ( u pf / )
ll f
= 0.33
ll
n 1 0.12
Re
1
0.12
1)
Staggered Arrangement
K 2.7 n
for round fins s1=s2=d+2hf
0.72
K 2.0 n
Re
0.24
0.72
ll
0.45
Re 0.24
u2
p mc K
Pa
2
p mc p m c ( K in K out )
u2
2
Pa
p mc
L u
f
d dl 2
Pa
Re >= 1.4 x 10
3
Re < 1.4 x 10
-0.25
f = 0.6 Re
-0.8
f = 33 Re
Re >= 1.4 x 10
3
Re < 1.4 x 10
f = 0. 33 Re
f = 90/ Re
-0.25
Vg f
Tg 273
B Vg V
273
The volume flow rate of gases at the induced draft fan is determined by ,
3
where Vgf = volume flow rate of gases at the exit of the duct, m /s
0
Tg = temperature of flue gas leaving the duct, C
= leakage air ratio behind the air heater
B = fuel firing rate, kg/s
Tg f
e T g T 0
e
where e is the excess air ratio in the flue gas at the duct exit
0
T0 is the cold air temperature, C
2
u1
A2 u 2
1 u
p1 K1
K1
K1
2
A1 2
2
1
2
n
total loss, p = p1 + p2 + .+pn = (k1 + k2 ..+ kn )
1
2
where k 1 = k1 (A/A1) ,
1
2
k 2 = k2 (A/A1)
u2
2
Ash Collectors
Following Table is used to estimate the pressure drop in Ash
collectors.
Cyclone:
15 20 m/s 70 90%
500 1000 Pa
ESP:
1 2 m/s
100 200 Pa
99%
f Lst
psy
uc 2
K c
2
p sy
g o 101325
p1 (1 )
Pa p 2
1
.
293
P
av
A f h
100 g oVg
where f h = ratio of fly ash in flue gas to total ash in the fuel
A = ash content of working mass, %
3
Vg = average volume of gas from furnace to dust collector calculated from the average excess air ratio, Nm /kg of
fuel
The pressure drop from the balance point of the furnace to the chimney base is
Total losses
p
Burner Losses
APH Losses
Draught Losses
Total losses
p
Furnace, SH & RH Losses
Economizer Losses
Fan
Duct
APH
Duct
Furnace
Back
pass
Duct
APH
ESP
Duct
FD
Duct
ID
Fan
Chimney
Pressure Variation
FD Fan
Duct
SCAPH
Duct
APH
Duct
Wind
Box
Boiler
APH
ESP
ID Fan
2500
2000
1500
Pressure (Pa)
1000
500
FD Fan
Duct
SCAPH
Duct
APH
-500
Boiler
Wind
Duct
APH
ESP
ID Fan
Box
1
-1000
-1500
-2000
Path Element
10
11
12
Draught Control