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Table of Contents
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New Regulations
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New Regulations
The ZTV Beton - StB 01 includes:
- Modifications of the VOB Part C (12.2000)
(VOB = General Technical Conditions of Contract)
New Regulations
Pavement construction:
- The concrete pavement can consist of one or two layers
- Thickness of top layer > 4 cm
- The thickness of total pavement depends on the RStO 01
(RStO = Guidelines for the Standardization for Pavement Structures for Traffic Areas)
45
MN/m2
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27 cm
concrete
pavement
asphalt stabilized
base
15 cm
26 cm
10 cm
subbase
frost-resistant
material 45
MN/m2
36 cm
30 cm
150
crushed-rock
base
120
42 cm
concrete
pavement
subbase
frost-resistant 45
material MN/m2
30 cm
60cm
New Regulations
Alternative concrete construction method:
2 layer-concrete on
standard-pavement structure
crushed-rock base
27 cm
geotextil
15 cm
42 cm
concrete
pavement
cement stabilized
base (HGT)
frost-resistant
material
30 cm
concrete
pavement
30 cm
crushed-rock base
(unbound base)
60 cm
frost-resistant
material
4 cm = top layer
26 cm = bottom layer
New Regulations
Cement
New Regulations
concrete aggregates
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New Regulations
Concrete requirements
Construction
class
Compressive strength
on
the cube with 20 cm
edge lengths
Beam-tensile
strength
[N/mm]
[N/mm]
[mm]
5,5
traffic1
load
SV, I - IV
3
35
40
V - VI
25
30
4,0
0/4, > 4
- Cement content of construction class SV, I, II, III: > 350 kg/m
- Water-cement ratio in tests for construction classes SV, I, II, III: < 0,45
- Mixing time: > 45 seconds
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New Regulations
Concrete requirements
Air void volume of fresh concrete
Micro air void with air-entraining agent guarantee a high
frost-deicing saltresistance in the concrete.
individual values
[Vol.-%]
4,0
3,5
5,0
4,5
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New Regulations
Concrete requirements
Measuring
speeds
[km/h]
40
60
80
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Acceptance
0,60
0,53
0,46
0,56
0,50
0,43
New Regulations
Surface treatment and curing
Construction classes SV, I, II, III
Final polishing element = longitudinal polisher
Finishing surface treatment by means of 300 g/m burlap or
45 cm wide steel broom
Wider new methodes for finishing surface are burlap with comp
artificial grass and wash concrete (remove the fine mortar)
When the surface is completed, a curing agent as per
TL NBM-StB shall be applied. Densifying coefficient: S > 75 %
- It is suitable to use curing agents with increased brightness referenz
value
(with colour value) VH-W oder VM-W.
Joint cutting
Transverse joint: cutting depth 25 - 30 % of the thickness
Longitudinal joint: cutting depth 40 - 45 % of the thickness
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Laying technology
longitudinal smoother
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Laying technology
burlap
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Laying technology
transverse steel-broom line
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Laying technology
wash-concrete surface (Germany)
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Laying technology
application curing-agent
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Laying technology
Example of BAB 5 expresshighway:
concrete pavement structure + positions of dowels and tie bars
5,0
0
5,0
0
12 %
4,50
3,75
4,25
12,50 m
internal
lane
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central
lane
2,50
2,50 m
external
lane
shoulder
lane
concrete pavement
26 cm (19+7)
cement stabilized
base
frost-resistant gravel
and sand material
Joint technology
dummy joint-cut (to prevent wild cracks)
notch
cement stabilized base (HGT)
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Joint technology
dummy joint
- longitudinal
- transverse
for expansion
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Joint technology
pressed joint sinus profil wich does not allow expansion
(only in aircraft movement areas)
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Stockpile of aggregates
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Laying technology
concrete pavement - two layers slipform paver
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Laying technology
dowel setting machine
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Reinforced pavements
Reinforced concrete pavements
1921
reinforced
from 1970 Belgium
Brussel-Lttich motorway
Belgium
2.950 km
1/2
> 60-70 mm
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Laying technology
reinforced concrete pavement (slipform paver)
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Laying technology
control of reinforcement (slipform paver)
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Noise-reduced traffic
Noise-reduced concrete pavement
- draining-concrete
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Draining-concrete pavement
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Draining-concrete pavement
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concrete or
PCC (Paver Compacted Concrete) or
cement stabilized base = bottom layer
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Advantages
-very high noise reduction possible by 7 dB(A)
-high sound absorption (up to 98 % within critical frequency ranges)
-good drainage characteristics, i.e. no splash water jets, no aquaplaning
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Cement:
CEM I 32,5 R
Water:
50 55
kg/m 3
Plastic dispersion:
60 70
kg/m 3
Water-cement ratio:
v 1,30 1,34
Cavity content:
P > 20 Vol.-%
Compressive strength:
D > 25 N/mm2
Beam-tensile strength:
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88
80,3
80
83,7
84,7
4,3 dB(A)
82
83,8
3,9 dB(A)
84
3,5 dB(A)
86
79,8
87,9
83,1
88,3
82,5
7,0 dB(A)
89,5
5,8 dB(A)
90
4,8 dB(A)
92
82,5
80,4
78
76
74
Dec 94
FIGE
Jun 95
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Sep 96
Dec 94
Jun 95
Sep 96
Lorries at 80 km/h
80
70
65
60
55
50
45
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8000
6300
5000
4000
3150
2500
2000
1600
1250
1000
800
630
500
400
315
250
200
160
125
100
FIGE
80
63
40
10000
75
80
80
73
78
70
64
60
47
50
40
30
28 27 26
23 24
37
33
30
20
17
20
10
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8000
6300
5000
4000
3150
2500
2000
1600
1250
1000
800
630
500
315
250
400
10000
FIGE
200
160
125
100
HeidelbergCement AG