2.100.003.

C Air Compressor Upfit and Plumbing Guide For LDI

B3.3 Engine Platform

Change Log

Change Log

Date

Author

Description

Page

30Aug10

Steve Beem

Initial publication

4/5/11

Steve Beem

Added vibration limits.

4/28/11

Steve Beem

Changed capscrew 3093939 torque values to 115 N-m (85 ft-lbs).

30

5/31/11

Steve Beem

Added 6 mm clearance requirement for coolant lines and air inlet supply
lines

6/14/11

Steve Beem

Update the air compressor part number in option CP9610 to 5287012

(was 5256157)

15

12/13/11

Steve Beem

Added TB92120 & TB9121

13

1/4/12

Steve Beem

Added reference to TB91550 & TB91560. Added flange PN 5289421

reference

All
9, 32

17,19, 33

Summary

An engine mounted air compressor option

cannot be ordered as a factory installed option
on the IndustriaI B3.3 engine specifications
(B3.3NA, B3.3T, B3.3TAA, QSB3.3).
There is one air compressor option (CP9610)
that can be ordered as an aftermarket kit and
mounted by the Cummins Distributor on the
Industrial B3.3 engines.
This air compressor option requires a Rear
Engine Power Take-Off (REPTO) flywheel
housing (FH9686).
3

Summary, continued

The intent of this Up-Fit Guide is to identify what

specific parts to order from the Cummins
Aftermarket Parts Business and to provide all
the necessary instructions to up-fit a B3.3
engine with this air compressor option
(CP9610).
Disclaimer; Not all the components/options are
released/available at the time of this publication.
This publication will be updated as new
information becomes available. As changes are
made, the date on the Change Log (page 2) of
this document will change.
4

Summary, continued

If you have suggestions for improvement on this

document please advise.
Click here for Response

Table of Contents

Page

Requirements
Discussion
Engine Options to Select For A New

7
10

Engine Specification
Aftermarket Parts to Order - All Engines
Parts Information
Special Instructions for An Engine that did
not come with a REPTO flywheel housing
Installation Guide - All Engines
Check List

11
13
15
18
19
31

Requirements

AEB 20.11 (Automotive and Industrial

Installation Requirements - Air Compressor
Systems) needs to be followed.
If you are up-fitting the Rear Engine Power Take
Off (REPTO) flywheel housing on an engine,
you must remove cup plug 4988075 from the
rear face of the block to allow oil to enter the
REPTO housing.

Requirements, continued

Original Equipment Manufacturer (OEM) must

install air compressor tail support, which will
attach to the transmission. Grade 8, M10 x 1.5
capscrews torqued to 47.5 N-m (35 ft-lbs) are
recommended for attaching support to air
compressor.
Coolant hoses must be secured every 18
inches.
Air discharge hose must be supplied by the
OEM and must have a #8 or #9 hose diameter.
8

Requirements, continued

No accessories can be driven off the rear of the

air compressor.
Submit an Engine Modification Form to update
Engine History with the options changes as
described in section 3 Appendix of AEB 15.55.
The air compressor mounting system natural
frequency must be greater than 313.5 Hz.
Maintain minimum clearance of 6mm for coolant
line(s) to other components.
Maintain minimum clearance of 6mm for air inlet
supply plumbing to other components.
9

Discussion

The Wabco 15.2 CFM (CP9610) air compressor

is the only air compressor compatible with the
B3.3 engine.
For air compressor installation information, refer
to AEB 20.11Automotive and Industrial
Installation Requirements - Air Compressor
Systems.

10

Engine Options to Select For A New

Engine Specification

FH9686 REPTO flywheel housing

CH9100 Coolant heater plug. The coolant
heater option (CH9101) cannot be used
because the port is needed for air compressor
coolant.
For B3.3NA, B3.3TAA, QSB3.3 the factory IC
options will be discarded and replaced with
aftermarket IC options (IC9755, IC9855,
IC9854), which provide a port to supply air to
the air compressor.
11

Engine Options to Select For A New

Engine Specification, continued

B3.3T engine specification does not require an

IC option. The turbocharger cross-over tube in
the TB option will be replaced with an
aftermarket part to provide a port to supply air to
the air compressor.

12

Aftermarket Parts to Order All Engines

Description

Flywheel Housing

Engine
B3.3NA
B3.3T
B3.3TAA
QSB3.3

none

FH9686

CP9610

CP9610

B3.3NA
B3.3TAA
QSB3.3

IC9755, IC9855,
or IC9854 (select
one)

IC9755, IC9855,
or
IC9854 (select one)

B3.3T

TB92120 HMFO
TB92121 HMRO

TB92120 HMFO
TB92121 HMRO

B3.3NA
B3.3T
Air Compressor Kit
B3.3TAA
QSB3.3
Air Intake Hose
Air Crossover
Connection
13

Engine has REPTO Engine does not have

(FH9686)
REPTO

Aftermarket Parts to Order All Engines

Think ahead and order your parts early! It

usually takes the service department 90 days
from order to delivery of parts that are not on
the shelf.

14

Parts Information Air Compressor Kit

The CP9610 air compressor option from
aftermarket parts will includes the following kitted
parts.
Part No.

Ref.
Item

Qty

4996937

Connector, Male

Part Description

Part No.

Ref.
Item*

Qty

5287012

Compressor, Air

3929751

10

Gasket, Acc Drive Cover

3281977

Coupling, Plain Hose

4996624

11

Hose, Flexible

5272918

Bracket, Connection

5261309

12

Hose Plain

3979410

Coupling, Elbow Hose

3922844

13

Clamp, Hose

4930304

Clamp, Hose

3657733

14

Clip

3093931

Screw, Hex Flange Head Cap

3900589

15

Nut, Hexagon Flange

144044

Hose, Plain

5256330

Coupling, Elbow Hose

Screw, Hex Flange Head Cap

M12 x 1.75 35 mm long,
torque to 80 N-m (59 ftlbs).

Part Description

3093939

16

*Ref. Item numbers refer to corresponding numbers in illustrations within this

document.
15

Parts Information B3.3NA, B3.3TAA,

QSB3.3 Intake Connection
IC9755 has the same inlet orientation as IC9536
IC9855 has the same inlet orientation as IC9533
IC9854 has the same inlet orientation as IC9532

16

Parts Information B3.3T Crossover

Tube
TB92120 HMFO replaces crossover tube TB91560.
TB92121 HMRO replaces crossover tube TB91550.

17

Special Instructions for An Engine that

did not come with a REPTO flywheel
housing

18

You MUST REMOVE the specified cup plug (PN 4988075) from the block
to allow oil to enter the REPTO housing. (This step is not needed if
REPTO is factory installed.)

Installation Guide - All Engines

The air compressor mounting flange (PN

4989452) that will come with your REPTO
flywheel housing option (FH9686) will not have
the correcting mounting holes for attaching your
air compressor.
You will have to drill and tap holes in the flange
as shown on the next slide.
A new flange (5289421) is now released to
replace the current flange.

19

Installation Guide - All Engines,

continued

20

Installation Guide
All Engines, continued
OEM must install tail support for
air compressor.
The coolant hoses must be
secured every 18 inches to
avoid excessive vibration.
Advised locations shown
on next page.
Air Discharge thread is M27 x 2.

21

Air Discharge tube will be

supplied by OEM and must have
a #8 or #9 hose diameter or
larger per AEB 20.11
Air compressor tail support
flange includes two M10 x 1.5
tapped holes to support air
compressor. Flange thickness
is roughly 16mm. Grade 8,
M10 x 1.5 capscrews torqued
to 47.5 N-m (35 ft-lbs) are
recommended.

Installation Guide All Engines

Advised Hose Support Locations

Provisions for clipping oil line are supplied in the

air compressor kitted option (CP 9610).
The water lines and air line may be supported
by the engine chassis.

22

Installation Guide AC Air Supply

Line for B3.3NA, B3.3TAA, QSB3.3
AC Coolant
Return Line

13

Oil Line In

OEM must remove

factory supplied
Intake connection
and corresponding
gasket, and install
new gasket and
connection air
intake from IC
9854/ IC 9855/IC
9755.

Air Line In

12
13

AC
Coolant
Supply
Line

Long air supply

boss/connection.

Noun Name

23

Part Number

Item Ref.

Qty

Notes

Clamp, Hose

3922844

13

Torque to 8 Nm [71 in-lb]

Hose

5261309

12

40 inches long

Installation Guide AC Air Supply

Line for B3.3T

24

Installation Guide All Engines

AC Oil Supply Line
15
11

Remove
plug and
mount
connector
on 1 of
the 5
possible
oil rifle
drillings
as shown.

9
14

Oil Line Location:

Machined surface
near front and top.
More detail on next
page.
Noun Name

Part Number

Item Ref.

Qty

Connector

4996937

Hose

4996624

11

Clip

3657733

14

3900589

15

25
Nut, Hexagon Flange

Notes
Torque to 24 Nm [18 ft-lb] . Note: 4996937 comes with 2 O-rings: Larger size
(toward the hose): 3922794 & Smaller size (toward the block): 3678925
996937

Installation Guide All Engines

7
5
Mounting Detail
12

AC Air
Supply

13

AC
Coolant
Return 11

AC
Coolant
Supply
26

Oil Line: In

Installation Guide All Engines

5
AC Coolant Return Line
4
7

AC coolant
Return Line

Inlet is near
the cast
number 9

Mount Hose to
Water Pump
Inlet
2

Noun Name

Part Number

Item Ref.

Qty

Coupling Elbow

3979410

Clamp, hose

4930304

Coupling Elbow

3281977

Add sealant to threads. Torque

to 35 Nm [25 ft-lb]

Hose

144044

32 inches long

27

Notes
Torque to 24 Nm [18 ft-lb]

 Remove Metal Plug

Before mounting
Bracket,
Connection.

Installation Guide All Engines

AC Coolant Supply Line
Air Discharge
(M27 x 2)
8

OEM must apply a

layer of liquid
gasket to prevent
fluid leaks between
cylinder block and
bracket.

AC coolant
Supply

28

Noun Name

Part Number

Item Ref.

Qty

Coupling Elbow

5256330

Clamp, hose

4930304

Hose plain

144044

Notes
Torque to 24 Nm [18 ft-lb]

Cut to 29 inches long

Installation Guide
All Engines - Tail Support

Center to Center Hole

Distance is 47.32 mm.
29

Two M10 x 1.5 thru

holes
Flange is roughly
16mm thick.

Installation Guide All Engines

Air Compressor Mount and AC
Coolant Supply Bracket Connection
Remove Metal
Plug Before
mounting Bracket,
Connection.
16
3

10

Noun Name

30

Part Number

Item Ref.

Qty

Notes

Screw

3093931

Torque to 35 Nm [26 ft-lb]

Screw, Hex Flange Head Cap

3093939

16

M12 x 1.75 35 mm long, torque to 115 N-m (85 ft-lbs).

Bracket, Connection

5272918

Gasket, Acc Drive Cover

3929751

10

Check List

Has AEB 20.11 been followed?

Is the air discharge line size a #8 or #9 hose
diameter or larger ?

Does the AC coolant supply line come from the

coolant heater (CH) port on the cylinder block?
Does the AC coolant return line plumb into the
water pump inlet?
Is there a rear bracket supporting the
compressor?
Has the metal plug in the cylinder block, where
the air compressor coolant supply line is
plumbed, been removed?
31

Check List

Has a layer of liquid gasket been applied

between cylinder block and bracket connection

(PN 5272918) to prevent fluid leaks?
Have all capscrews been properly torqued?
Has sealant been added to the coupling elbow
that is threaded into the water pump inlet? (This
elbow does not have an O-ring seal.)
Is the air compressor mounting system natural
frequency greater than 313.5 Hz.

32

Future Actions to be captured here

Need instruction/illustration on plumbing the air

line into the crossover for B3.3T engines.
Release flange 5289421 (which has correct air
compressor mounting holes) into option FH9686
replacing 4989452

33