Drilling Engineering

Drilling Engineering PE 311

An Introduction to Drilling Drill Bits

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Drilling Engineering

Introduction
A drilling bit is the cutting tool which is made up on the end of the drillstring. The bit
drills through the rock by scraping, chipping, gouging or grinding the rock at the
bottom of the hole. Drilling fluid is circulated through passageways in the bit to
remove the drilled cuttings.
There are however many variations in the design of drill bits and the bit selected
for a particular application will depend on the type of formation to be drilled. The
drilling engineer must be aware of these design variations in order to be able to
select the most appropriate bit for the formation to be drilled. The engineer must
also be aware of the impact of the operating parameters on the performance of the
bit.

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Drilling Engineering

Classification of Drilling Bits

Classification of Drilling Bits

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Drilling Engineering

Classification of Drilling Bits

Drag Bit
Drag bits were the first bits used in rotary drilling, but are no longer in common
use. A drag bit consists of rigid steel blades shaped like a fish-tail which rotate as a
single unit. The decline in the use of drag bits was due to:

The introduction of roller cone bits, which could drill soft formations more

efficiently

If too much WOB was applied, excessive torque led to bit failure or drill pipe

failure

Drag bits tend to drill crooked hole, therefore some means of controlling

deviation was required

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Drilling Engineering

Classification of Drilling Bits

Drag Bit

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Classification of Drilling Bits

Roller Cone Bits

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bits
This drill bit was invented by Howard Hughes. The roller-cone bit has conical
cutters or cones that have spiked teeth around them.
As the drilling-string is rotated, the bit cones roll along the bottom of the hole in a
circle. New teeth come in contact with the bottom of the hole, crushing, scraping,
and gouging the rock immediately below and around the bit tooth.
The high-velocity fluid jet strikes the crushed rock chips to remove them from the
bottom of the hole.
As this occurs, another tooth makes contact with the bottom of the hole and creates
new rock chips.
Thus, the process of chipping the rock and removing the small rock chips with the
fluid jets is continuous.

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bits
Advantages of roller cone bits are:

Improved cleaning action by using jet nozzles

Using tungsten carbide for hardfacing and gauge

protection

Introduction of sealed bearings to prevent the mud

causing premature failure due to abrasion and corrosion

of the bearings.

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bit - Geometry
The geometric design features that determine
cutting action are the journal angle and the offset.
Journal Angle: is the angle formed by the
intersection of a line perpendicular to the axis (or
center line) of the journal and the center line of
the bit.
Soft formation bits have smaller journal angles
than hard formation bits.

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bit - Geometry
Offset is the horizontal distance between a
vertical plane of the center line of the bit and
a vertical plane through the center-line of the
journal. This Figure shows this offset as a
positive displacement in the direction of
rotation (some bit companies measure offset
in inches, while others measure it in degrees.
Typical bit offsets range from 0 to 5)
The greater a bit's offset, the more scraping
is its cutting action.

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bit Cutting Elements
The two basic categories of rolling cutter bits are
defined by their cutting elements. A bit may either have
milled steel teeth or tungsten carbide inserts.
Milled steel tooth cutters are an integral part of the bit
cone. Soft formation bits have long, relatively thin teeth
that are spaced widely apart on the cone
This configuration promotes a gouging/scraping action
that results in high penetration rates with minimal
weight on bit. Unfortunately, these long teeth are
especially susceptible to breakage in harder rock.

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bit Cutting Elements
Milled steel tooth (cont.)
Teeth are positioned on the cone in rows, with the
inner rows on each cone meshing with one another.
This tooth arrangement provides the optimum design
space for a given hole size, promotes self-cleaning
of the teeth as the bit turns, and provides maximum
hole coverage

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bit Cutting Elements
Tungsten carbide inserts, as their name implies, are not part of the cone
material. Rather, they are separate elements, pressed into specially machined
holes in the cone. They can be placed either as gauge inserts (along the outside
of the cone) or inner row inserts.

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Drilling Engineering

Classification of Drilling Bits

Roller Cone Bit Cutting Elements

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Drilling Engineering

Classification of Drilling Bits

Diamond Bits
Diamond has been used as a material for cutting rock for many years. The
hardness and wear resistance of diamond made it an obvious material to be
used for a drilling bit. The diamond bit is really a type of drag bit.
A new generation of diamond bits known as polycrystalline diamond compact
(PDC) bits were introduced in the 1980s. PDC bits have been run very
successfully in many areas around the world.

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Classification of Drilling Bits

Diamond Bits - PDC
The PDC drill bits were introduced to the drilling industry in 1967. A PDC cutter
consists of a stud covered by an artificial diamond layer bonded in a high
pressure/high temperature sintering process.

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Classification of Drilling Bits

Diamond Bits - PDC
The ability of the PDC bits to drill different formations with excellent efficiency
was proven to the industry (Millheim, 1986). The main advantages of the PDC
bits are:

Longer life (Better wear resistance)

Higher average ROP

Better drilling economics ( $/m)

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Drilling Engineering

Classification of Drilling Bits

Classification - Roller Cone Bits
The IADC categorizes for rolling cutter bits using a four-character code: 517X
The first character in the classification code indicates the cutting structure
series.

The digits 1 - 3 are for steel tooth bits in the soft, medium and hard formation

categories

The numbers 4 - 8 are for insert bits in the soft, medium, medium hard, hard

and extremely hard formation categories.

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Classification of Drilling Bits

Classification - Roller Cone Bits
The second character further specifies the cutting structure type within each series
classification: 517X
The third character indicates bearing type and whether or not the bit is gauge-protected.
The fourth character designates additional special features and applications:
A. Air Application

E. Extended Jet

R. Reinforced Welds

Y. Conical Insert

C. Center Jet

G. Extra Gage Protection

S. Standard Steel Tooth

Z. Other Insert Shape

D. Deviation Control

J. Jet Deflection

X. Chisel Insert

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Drilling Engineering

Classification of Drilling Bits

Classification - Roller Cone Bits
Example: A Smith F2 bit has an IADC classification of 517X:

51 indicates that the Smith F2 has tungsten carbide inserts, designed for use

in soft formations with low compressive strength;

7 indicates that the cones on this bit have sealed friction bearings, and that

the bit is designed for protection against gauge wear;

X indicates that the inserts have a chisel tooth configuration (as opposed, for

example, to a conical shape).

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Classification of Drilling Bits

Classification Fixed Cutter Bits
The IADC also categorizes for fixed cutter bits using a four-character code: M431
The first character indicates the type of body material and cutting elements: M431

S for steel body PDC bits;

M for matrix body PDC bits;

D for natural diamond bits;

T for TSP bits (Thermal Stable Polycrystalline: Natural diamond).

The next three numbers indicate the following:

Formation Type To Be Drilled: M431
Cutting Structure: M431
Bit Profile: M431

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Classification of Drilling Bits

Classification Fixed Cutter Bits
Geological formation type to be drilled are classified in the following manner: M431
1 or 2: Soft and soft sticky-Highly drillable formations such as clay, marl, gumbo and
unconsolidated sands.
3: Soft-medium-Low compressive strength sands, shales and anhydrites with hard layers
intermixed.
4: Medium-Moderate compressive strength sand, chalk, anhydrite and shale.
6: Medium hard-Higher compressive strength with non or semi-sharp sand, shale, lime and
anhydrite.
7: Hard-High compressive strength with sharp layers of sand or siltstone.
8: Extremely hard-Dense and sharp formations such as quartzite and volcanic rock.

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Classification of Drilling Bits

Classification Fixed Cutter Bits
PDC cutting structure is denoted in the following way: M431
2 - This bit has mostly 19mm cutters
3 - This bit has mostly 13 mm cutters
4 - This bit has mostly 8 mm cutters

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Drilling Engineering

Classification of Drilling Bits

Bit profile: M431
1 - Short Fishtail
2 - Short Profile
3 - Medium Profile
4 - Long Profile

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Classification of Drilling Bits

For example: M431
M Matrix body PDC bit
4: This bit will perform well in medium formations.
3: Cutting Structure consists of primarily 13 mm PDC cutters.
1: Short fishtail bit profile

For example: M612

M = Matrix body PDC bit
6 - This bit will perform well in Medium hard-Higher compressive strength
1 - Cutting Structure consists of natural diamond,
2 - Short Profile

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