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Planning & Piping

Engineering Team
2006

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Organization
Organization Diagram

SEI INDIA(DESIGN, SPECIALTY)

Organizing Project T/F


Project Execution
HVAC
F/F

Project T/F

C/A

Material

Standards

Noise

Q/A
Proposal

Proposal
Execution

DESIGN PART

Stress

SPECIAL PART
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Interdisciplinary Flow of Information


PROCESS
P & ID
PFDS
LICENSOR PACKAGE
PROCESS
DATA SHEETS

MECHANICAL

PLOT PLAN
LINE SCHEDULE
MAIN CABLE ROUTING DRAWINGS
LIGHTING PLAN
CATHODIC PROTECTION PLAN

ENGG DRAWINGS
VENDOR PRINTS

NOZZLE ORIENTATION
INFORM DRAWINGS
PIPING INPUTS TO PACKAGE

PIPING
ENGINEERING

ELECTRICAL
PLOT PLAN DRAWINGS

INSTRUMENT HOOK UP DRAWINGS


CABLE WAY ROUTING DRAWINGS
FLAME/GAS DETECTORS

PLOT PLAN DRAWINGS


STRL/CIVIL INFORM DRAWINGS
UNDER GROUND PIPING PLAN

CIVIL,STRL & ARCH.

STR / SHELTER DRAWINGS


FOUNDATION DRAWINGS
ROAD DRAINAGE PAVING PLAN
DRAWINGS
PIPING PLAN DRAWINGS
PIPING ISOMETRICS
PLANT SUMMARY

PLOT PLAN
DRAWINGS
PIPING PLAN
DRAWINGS
PROJECT SCHEDULE
CLIENT REQUIREMENTS

PROJECTS
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INSTRUMENT

Salient Activities of Piping


Major Work
- Plant Layout considering ITB, Local Regulation, PFD and Equipment Data
- Piping Design as per relevant international codes and engineering practices
- Routing Study as per P&ID considering Safety, Economical efficiency, Operability and Constructability
- Accurate Estimation of Bill of materials and assistance in procurement activity
- Assistance to Construction activities

CASE 3

CASE 2

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CASE 1

Piping Work Flow


Work Flow

30%,60%,9
0%

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Piping Deliverables
Piping Deliverables
- Plot Plan
- 3D Model

-Piping Material Requisitions


-Piping Specifications

- Piping Plan Drawing (A/G, U/G)

-As built drawings

- Isometric Drawing
- Piping Bill of Material

Bill of Material

Plot Plan Sample


Piping Arrangement DWG.
Line Information

Piping Isometric DWG.


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Section Introduction
Design

Matl

MATERIAL
Major Work

Work Flow

Tools & Products

- Preparation for Piping Material Specification


- Material Selection according to service condition and corrosive environment
- Technical Bid Evaluation and Approval for Piping Component
- Material Consulting and Seminar

-7-

F/F

Noise

Stress

HVAC

C/A

Section Introduction
Design

MATERIAL
Major Work

Work Flow

Tools & Products

-8-

Matl

F/F

Noise

Stress

HVAC

C/A

Section Introduction
Design

Matl

F/F

Noise

Stress

HVAC

MATERIAL
Major Work

Work Flow

Tools & Products

- PIMS (Piping Integrated Management System)


Material Management
Line List Management, B/M Control
Various Reporting
3D CAD Interface

Line Schedule
Piping Material Class Data

PIMS Sample Report

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C/A

Section Introduction
Design

Matl

F/F

Noise

Stress

FIRE FIGHTING
Major Work

Work Flow

Tools & Products

- Fire & Hazard Analysis, Fire Fighting System Design


- Local law & International code Study for Plot Plan
- Support of Government Permission

F-2501B

F-2501A

Calculation by
Code
G-2513

G-2523

FF2502 2502
A
A

F2502
B

Location Change on Plot Plan

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HVAC

C/A

Section Introduction
Design

Matl

FIRE FIGHTING
Major Work

Work Flow

Tools & Products

- PIPENET
Fluid Flow Analysis
Design for General Steady Flow of Liquids, Gases and Steam
Design for Fire Protection System (Deluge, Ring Main, Springkler, Foam Solution)

Sample F/F Layout DWG.

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F/F

Noise

Stress

HVAC

C/A

Section Introduction
Design

NOISE CONTROL
Major Work

Work Flow

Tools & Products

- Noise Abatement Design in Compliance with Requirements


- Analysis & Assessment for Vendor Noise Data
- Establishment of Measures to Meet Noise Limits

Noise Control Activity

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Matl

F/F

Noise

Stress

HVAC

C/A

Section Introduction
Design

Matl

F/F

Noise

STRESS ANALYSIS
Major Work

Work Flow

Tools & Products

- Piping Flexibility Analysis


- Design of Special Support & Specialty Item
- Vibration/ Dymanic Analysis
- Flange Leakage Analysis
- Finite Element Analysis
- Wind/ Seismic analysis

Study Dynamic Response


of Piping System
Stress Analysis of Piping System
Design Special Support

Site Vibration Trouble Shooting

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Stress

HVAC

C/A

Section Introduction
Design

STRESS ANALYSIS
Major Work

Work Flow

Tools & Products

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Matl

F/F

Noise

Stress

HVAC

C/A

Section Introduction
Design

Matl

F/F

Noise

STRESS ANALYSIS
Major Work

Work Flow

- CARSAR II

Tools & Products


- FE Pipe

Piping Flexibility Analysis

Piping and Vessel Finite Element Analysis

Support Type Selection

Structure Analysis

Dynamic Analysis

Thermal Analysis

FE PIPE

Sample Stress Sketch


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Stress

HVAC

C/A

Section Introduction
Design

Matl

F/F

Noise

Stress

HVAC

C/A

HVAC
Major Work

Tools & Products

Work Flow

- Design HVAC system for plant buildings, which require specific temp., humidity, internal pressure and
cleanliness under various conditions.
- Preparation of System Diagram and Duct/Piping Plan
- Equipment Sizing & Selection

Comfortable Office

< HVAC System Design >

always 18~26
30~70% Humidity
Enough Oxygen

From Room

Sun
Tempe
rature

Humi
dity

Out of
Building
XXX
Gas

Dust,
Sand

Pressurization
To
Room

Explo
sion

Compose of Filtering, Heating, Cooling


system and Equipment Sizing
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Prevent from
gas and dust

Explosion Proof

Exp. Proof type


Shut off shockwave

Section Introduction
Design

Matl

F/F

Noise

Stress

HVAC

C/A (Computer Application


Major Work

Work Flow

Tools & Products

- Building 3D System in Compliance with Specific Project Requirements


- 3D CAD System Administration (System Setup, Project D/B Setup, System Trouble Shooting)
- Customization for design automation

ISO. DWG.

3D Model

Customizing
PGMs

3D Reports
Plan DWG.

Model Review

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C/A

Section Introduction
Design

C/A (Computer Application)


Major Work

Work Flow

Tools & Products

-18-

Matl

F/F

Noise

Stress

HVAC

C/A

Section Introduction
Design

Matl

F/F

Noise

Stress

HVAC

C/A (Computer Application


Major Work

Tools & Products

Work Flow

- PDS (Plant Design System), PDMS (Plant Design Management System)


- Main function of 3D CAD System
Drawing Generation (Isometric, Plan, Section, Bird View DWG)
Physical, Logical Clash Detection
Model Consistency, Design Rule Base Checking System
Co-operation with PIMS

VENDOR

Intergraph, US

3D CAD
SYSTEM

PDMS

LICENSE
MODEL REVIEW

PDS

SmartPlant Review

AVEVA, UK

PDMS

Review Reality

Bentley, US

PlantSpace

PlantSpace Navigator

PDS
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3D CAD

REVIEW

27
+8(SEI)

11
+4(SEI)

48

C/A

Construction Progress Review(For Reference)

21%<Progress <30%

31%< Progress <40%

Progress Report by Matl


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Actualization of Vision

PIMS

3D
CAD

FMC

Material Data
Line Information
Weld DIA. Data

Compliance with P&IDs and


UFDs

Process Requirements Check


Interference Check
Maintainability & Operability
Check

3D Design
Bill of Material
Model Review

Safety & Authority Requirements


30%, 60%, 90(100)% Review

Model Review

Field Matl Income Control


Field Matl Issue Control
Const. Status Management

Construction
Field
Const. Progress Control by Model Review

CPR

Progress Visualization by Color


Matl Income status Visualization

Keep the Schedule and Quality


Minimization of Field Rework
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Wrap up

Q&A
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