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Milling
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"teeth"
Machine tool called a milling machine
IENG 475: Computer-Controlled
Manufacturing Systems
Vertical Mill
Head
Column
Saddle
Table
Knee
Spindle Speed
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+ X-axis
Air Vise
Y-axis
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Drilling
Figure 22.13 Two hole types: (a) throughhole, and (b) blind hole
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Reaming
Used to slightly
enlarge a hole,
provide better
tolerance on
diameter, and
improve surface
finish
Figure 22.14 Machining operations
related to drilling: (a) reaming
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Tapping
Used to
provide internal
screw threads
on an existing
hole
The tool is
called a tap
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Counterboring
Provides a
stepped hole, in
which a larger
diameter follows a
smaller diameter
partially into the
hole
Figure 22.14 (c) counterboring
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Accurate Hole-making
Sequence of Operations:
1. Pilot (Center) Drill
2. Drilling
3. Boring
4. Reaming
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Figure 21.3 Two forms of milling: (a) peripheral milling, and (b) face milling
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Slab Milling
The basic form
of peripheral
milling in which
the cutter width
extends beyond
the workpiece
on both sides
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Slotting
Width of cutter
is less than
workpiece
width, creating
a slot in the
work
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Figure 22.20
(a) conventional face milling
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End Milling
Cutter
diameter is
less than work
width, so a slot
is cut into part
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Profile Milling
A form of end
milling in which
the outside
periphery of a
flat part is cut
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Pocket Milling
Another form
of end milling
used to mill
shallow
pockets into
flat parts
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Surface Contouring
Ballnose cutter is
fed back and forth
across the work
along a curvilinear
path at close
intervals to create a
three dimensional
surface form
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v
N
D
fTmtM
rT
1
2Rmtafrdnr9D402-f2
D
Spindle Speed - N
Feed Rate - fr
v = cutting speed
D = tool diameter
f = feed per rev
Machining Time - Tm
Through Hole :
Blind Hole :
t = thickness
= tip angle
d = depth
(rpm)
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v
N
D
fTmmLrrD
ndfrtf-TmL2w
frD-
Spindle Speed - N
v = cutting speed
D = cutter diameter
Feed Rate - fr
Slab Milling:
Face Milling:
Machining Time - Tm
(rpm)
L = length of cut
d = depth of cut
(min)
w = width of cut
2nd form is multi-pass
-or-
Assignment(s):
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