KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. General Information

Vibration
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Vibration(Oscillation)
Vibration!!! (From Dictionary)

The oscillations may be periodic such

as the motion of a pendulum or random
such as the movement of a tire on a
gravel road.

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Where we can
find vibration
Clock
Anything else?
HP
?
Guitar
Piano
Earth
quake
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

2. Wanna see
vibration ?

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

America Washington state

Year : 1940
Name : Takoma bridge
Wind : 17 ~ 18 m/s

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

3. Why we
should
Check
Vibration ?
For what ?
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

What kinds of trouble

occur in our plant?

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. Pressure vessel (Tank)

Leak
Erosion
???

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

2. Valve

Leak
Erosion
Stem broken
Passing
???

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

3. Rotating Equipment
( Pump, Fan)
Leak

Erosion
Shaft broken
Vibration
Coupling
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Rotating Equipment Trouble

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Rotating Equipment Trouble

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

If you know vibration ?

Condition monitoring

PT. Indocement Tarjun Plant

Machine diagnosis

November 2008 Prepared by KPS

Why vibration?
Unbalance

Blade
defects

Lub. Oil

Mis-alignment

Component
resonance
Stator
defect

Gear defect

Belt
vibrations
Rotordefect

Bearing
defect

Temp

Sound

il Analysis
O

Vibration

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

4. Lets know
Vibration

Basic
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Index.
1. Vibration definition
2. Vibration Parameters
- Amplitude
- Frequency
- Phase
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. Vibration definition
The system response (Movement)
correspond to Internal or
external force.
But if theres no movement,
Its not vibration
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. Vibration definition
Vibration means
the state of object an
that moves repetitively
back/forward,
right/ left
or up/down
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The swing of the pendulum

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The swing of the pendulum

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The swing

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The movement of spring

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The movement of spring

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The movement of spring

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

The movement of spring

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. Amplitude

1. Displacement
2. Velocity
3. Acceleration

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. Displacement
Displacement means the amplitude
(distance)
between the peaks of vibration

Microns ( )

1 = 1/1000mm = 0.001mm

Mils
1 mil = 1/1000inch
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

1. Displacement

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

2. Velocity
Velocity means the changing rate
of Displacement (D) with time
mm/sec or in/sec
Distance = Velocity X Time
Distance
Velocity = ---------Time
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

2. Velocity

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

3. Acceleration
Acceleration means the changing rate
of Velocity (V) to time
mm/sec2 or in/sec2
g s Peak
g = 980.665 cm/sec2
= 386.087 in/sec2
= 32.1739 ft/sec2
g : Acceleration of Gravity
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

3. Acceleration

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

X(t) = Xpeak sin wt

v = wXpeak cos wt
a(t) = -w2Xpeak sin wt
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Peak-to-Peak = 2 Peak
Peak

= 1.414 RMS

RMS

= 0.707 peak

Average

= 0.9 RMS
= 0.637 Peak

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Vibration Unit
Displacement
or mil Peak to Peak
Velocity
mm/s or Inch/sec Peak
mm/s or Inch/sec rms
Acceleartion
mm/sec2 or in/sec2 Peak
g s peak
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Frequency (Hz)
Frequency means the times of
repetitive motion that a vibrating object
generates in 1 second.
The time for one cycle is
a period expressed as T
Frequency (F) is expressed as 1/T.
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Frequency (Hz)

1
1
---f = ---- = (Cycle)
T Period
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Frequency (Hz)

When T = 0.5sec,
Frequency is obtained as
F= 1/0.5= 2Hz
PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Phase

Phase is a frequency domain

or Fourier transform domain concept

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS

Thank You

PT. Indocement Tarjun Plant

November 2008 Prepared by KPS