EGENDERES

COAL HANDLING
PLANT(CHP)CRUSHER HOUSE
OPERATION & MAINTENANCE
PROCEDURE.

CRUSHER HOUSE

FAMILIAR WITH THE CRUSHER HOUSE

EQUIPMETS
Crusher has 5 no floor:1. ILMS Floor.(5TH)
2. Reversible belt feeder floor (RBF).4TH
3. Screening floor(VGF or Roller Screen). 3RD
4. Crusher floor.(2nd)
5. Belt feeder floor (BF).(1ST)
6. Ground floor.
Note: Another two semi floor. A) flap gate floor B)
Rack pinion floor(RPG)

CRUSHER HOUSE LAYOUT DIAGRAM

ILMS1

ILMS2

BELT
CONVEYOR

THIS IS
CHUTE
SYMBLE

HEAD
PULLEY

FLAP
GATE

RBF-1
RBF-2

RPG3

RPG1

RPG4

VGF
-3

4
VGF-

VGF1

-20
MM
COAL

RG-1
RG-3

RG-4

BF-1

RPG2

BF-2

BELT
CONVEYOR

VGF-2

RG-2

-20
MM
COAL

ILMS
(INLINE
MAGNETIC
SAPERATO
R)
ILMS MOUNTEN UP ON THE COVEYOR HEAD END ALSO
CRUSHER 6 NO FLOOR.

Magnetic separation machine, also named magnetic

separator, is used to remove the iron powder in reusing
of powder grain body. Magnetic separation machine is
widely used in the resource recovery, timber industry,
mining, ceramics, chemical, food and other industries,
it is applied to wet separating materials of a size below
3mm such as magnetite, magnetic pyrite mine, baking,
titanium iron ore material, etc and also used for the
removing iron work in coal, non-metallic mining,
building materials and other industries. Magnetic
separator is the one of the most widely used and

OPERATION PHILOSOPHY START UP

PROCEDURE FOR (ILMS)
The following points need to be checked before taking
ILMS operation
All permits and cross permits have been returned.
Check the ILMS belt position & belt condition.
Check the belt angle tightness.
Check the coupling condition.
Check gear box oil level.
Check ZSS healthiness.
Release EPB.
BEFORE OPERATION: Look after the belt run smoothly.
Look after any temperature & sound occurs.

REVERSIBLE
CONVEYOR
BELT (RBF)

REVERSIBLE CONVEYOR BELTFLOOR

A belt feeder is suitable for many applications and capacities.
It is provided with full length impact pads/impact idlers as required
for absorbing the impact of falling material and are reliable
equipment.
A belt feeder also can be used in reversible mode and thus can be
used in locations like crusher/ screen houses where feeding to the
equipment is required. The belt feeder can ensure proper feeding to
a crusher or screen and also will reduce the impact of falling
material directly on a screen etc.

REVERSIBLE
CONVEYOR
BELT (RBF)

It is ideal for close volume control of feeding

material like sand and gravel and also for dry
and fine materials. It has a simple structure easy
to adjust.The volume can be controlled within
1% by providing a variable frequency drive and
operated/ monitored thus from a remote station.

OPERATION PHILOSOPHY START UP

PROCEDURE FOR(RBF)

The following points need to be checked before taking any RBF

operation:1. Ensure the all permit are closed.
2. Check and ensure that nobody work under or above of
conveyor system including house keeping persons.
3. Check the house keeping condition ok under the conveyor.
4. Check the all safety device are healthy condition(PCS,BSS,ZSS)
5. Ensure the Emergency Push bottom release(EPB)
6. Check the Gear box and scoop coupling/fluid coupling oil level.
7. Check the all nut bolts tightness ok by hand.
8. Check the belt condition, scraper, pulley legging and any forint
material not keep on the belt.
9. Check the flap gate are open by selected sequence system

OPERATION PHILOSOPHY START UP

PROCEDURE FOR (RBF)
AFTER RUN:1. Inform to control room if belt running.
2. Check the belt running smoothness.
3. Check the Gear box, scoop coupling, Plummer block
temperature & vibration.
4. Check the any abnormal sound occurs.
5. Check the scraper condition(work or not) & if
conveyor stop inform control room.
6.Check the coal center loading or not on the
receiving belt.
7. Finally continue monitoring the belt head to tail and
maintained the smooth coordination with the
control room.
8. Keep equipment clean.

VIBRATING
GRIZZLY FEEDER

Vibrating feeders are classified in two subgroups, these being Electro-magnetic feeder
and Electro- mechanical feeders.
Electromagnetic models incorporate an
electric motor which energies a magnet,
enabling it to activate multiple times per
minute. Every time the Feeding system
magnet is energized it creates a 'stroke'
action which resonates through the feeder
trough and vibrates the materials in a

Single drive eccentric

shaft

Double drive eccentric

shaft

trough. As there are minimal or no moving components

in these feeders, they are exceptionally reliable units that
offer precise feed control where batch weighing and flow
control needs to be precise. Electro-mechanical feeders
are also reliable units with many models offering
economical vale compared to electromagnetic models.
Material flow is courser and the occasional preventative
maintenance will need implementing. Instead of magnet
activation,

these feeders may utilize an eccentric shaft/counter weight

with gear box or cardoon shaft counter weight , v-pulley, cam
and bearing arrangement to introduce the vibrating action.
These units are capable of operating in the harshest conditions
and are unrelenting in moving massive volumes of coal, 20Sep-13 rock or aggregates.
The vibratory screen adopts the barrel type of eccentric shaft
vibration exciter and eccentric block to adjust the swing.

OPERATION PHILOSOPHY START UP

PROCEDURE FOR(VGF)
The following points need to be checked before taking
any VGF operation:All permits and cross permits have been returned.
Check screen plate condition and clean or not.
Check spring bolts ok or not.
Check drive unit v belt & pulley ok or not.
Check drive unit coupling bolts & cardoon shaft ok or not.
Check eccentric shaft barrel drum oil level.
Check discharge skirt rubber ok or not.
Ensure RPG & flap gate open.
AFTER RUN:Check any abnormal vibration occurs. If found, contact control room & stop
the machine as per needed.
Continues close monitoring require.
Keep equipment clean

RING GRANULATOR
A crusher is a machine designed to reduce large
Coal into smaller Coals, gravel, or rock dust.
crushers are machines which use a metal surface to
break or compress materials. Mining operations
use crushers, commonly classified by the degree to
which they fragment the starting material, with

R
I
N
G
G
R
A
N
U
L
E
T
O
R

primary and secondary crushers handling course

materials and quaternary crushers reducing or
particles to finer gradations. Each crusher is
designed to work with a certain maximum size of
raw material, and often delivers its output to a
screening machine which sorts and directs the
product for further processing.

OPERATION PHILOSOPHY START UP

PROCEDURE FOR(Ring Granulator/CR)
The following points need to be checked
before returning any crushers to service: All permits and cross permits have been returned .
The crusher shall be clear from any jamming.
The crusher rotor shall be clear.
All inspection doors are in the closed position and locked.
There is no leakage at scoop coupling and fluid couplings
and the oil levels are correct.
No host pipe are leakage and radiator clean.
Steiner suction & discharge valve are open.
All nut & bolts are ok also both side rotor Plummer block.

OPERATION PHILOSOPHY START UP

PROCEDURE FOR(Ring Granulator/CR)
AFTER NUN: Check any abnormal sound occurs in the Crusher, if
yes inform control room and taken need full action or
stop.
Check both side Plummer block temperature.
Check vibration.
Check scoop coupling temperature & vibration.
Scoop coupling oil pressure.
Continues close monitoring require.
Keep equipment clean
Maintain good coordination with the control room.

TAIL
PULLEY

BELT FEEDER

CONVEY
OR BELT

HEAD
PULLEY
SCREW
TAKEUP
PLUMMER
BLOCK
RECEVING
CHUTE
SKIRT
BOX

DISCHA
RGE
CHUTE

BELT FEEDER
MOTOR
GEAR
BOX
SCRAPE
R

A belt feeder is suitable for many applications and

capacities. It is provided with full length impact pads/impact
idlers as required for absorbing the impact of falling material
and are reliable equipment. A belt feeder also can be used in
reversible mode or one way direction and thus can be used in
locations like crusher/ screen houses where feeding to the
equipment is required. The belt feeder can ensure proper
feeding to upper stem conveyor belt.

BELT FEEDER

It is ideal for close volume control of feeding material

like sand and gravel and also for dry and fine materials.
It has a simple structure easy to adjust.It is normally
received crush coal so here many fine dust coal
accumulated on the floor and also chance to fire
hazard. To overcome the fire hazard on the coal feeder
floor continues house keeping require and on duty
operator must be alert on this area.
NOTE:-BELT FEEDER(BF) OPERATION SAME AS REVERSIBLE BELT
FEEDER
(RBP)

THANK YOU
SHARE BY

RATAN DAS
CONTACT NO-7044705353
EMAIL IDratan.das40@gmail.com