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DEFINITION
CHALLENGES
BENEFITS TO
COMPANIES
PART FAMILIES
Visual inspection
VISUAL INSPECTION
PART CLASSIFICATION
AND CODING
Design Retrieval:
simple change in existing part would take
much less time than designing a whole new part
from scratch.
Automated process handling:
search for process plans for existing
parts with identical or similar codes.
Machine cell design:
to design machine cells capable of
producing all members of a particular part
family.
PART DESIGN
ATTRIBUTES
PART MANUFACTURING
ATTRIBUTES
Major processes
Minor operations
Operation sequence
Machine tool
Production cycle time
Fixtures required
Cutting tools
Batch size
STRUCTURES IN
CLASSIFICATION AND CODING
Hierarchical structure:
Interpretation of each successive
symbol depends on the value of the
preceding symbols.
Chain type structure:
Interpretation of each symbol in the
sequence does not depend on the value
preceding symbols.
Mixed-mode structure:
Hybrid of the two codes.
CODING SYSTEMS
OPLITZ CLASSIFICATION
SYSTEM
Developed by H.Oplitz
12345 6789 ABCD
FORM CODE:
First five digits(12345)
External shape, machined features.
SUPPLIMENTARY CODE:
Next four digits(6789)
Manufacturing attributes.
SECONDARY CODE:
ABCD
Production operation type and sequence.
Procedure of PFA
Data collection
PFA chart
Cluster analysis
DATA COLLECTION
SORTATION OF PROCESS
ROUTINGS
PFA CHART
CLUSTER ANALYSIS
APPLICATIONS OF GT
Process planning
New parts process plan is taken from
existing part families.
Modular fixture
Design of common base fixture which
can be used for different parts in the family.
Parametric programming
Common NC program for entire part
family.
THANK YOU