Group Members

Prathamesh Gawade - 135

Priyanka Jadhav - 141
Bhavika Karani - 146
Aditya Khochare - 150
Sneha Pandey - 161
Rohit Pathak - 165

Flow Of Presentation

Introduction
Vision and Mission
Location and Layout
Procurement Process
Sugar Manufacturing Process
Quality Standards
Annual Report
Conclusion

History
Bajaj Hindusthan Limited (BHL) was incorporated
on 23rd November, 1931 under the name - The
Hindusthan Sugar Mills Limited on the initiative of
Jamnalal Bajaj - a Businessman

The site selected for the first plant was at

Golagokarannath, district Lakhimpur Kheri in the

Terai region of Uttar Pradesh (UP), an area rich in
sugar cane. The original capacity of the factory was
400 tons of cane crushed per day

Subsequently, this capacity was increased in stages and is

currently 13,000 TCD

Plant commenced production during the end of World War II in

1944

In 1967, a new Company - Sharda Sugar & Industries Limited was established as a subsidiary of Hindusthan Sugar Mills
Limited.

The

main aim was primarily to help the cane growers of the

area supply their produce to the new location closer to their

fields, thereby cutting down on transportation costs.

In the year 1988, The Hindusthan Sugar Mills

Limited was renamed as Bajaj Hindusthan Limited

and shortly thereafter in 1990, Sharda Sugar &
Industries Limited was amalgamated with Bajaj
Hindusthan Limited.

At the end of the expansion project in 2007, BHL

had ten sugar manufacturing locations across UP

with a cane crushing capacity of 96,000 TCD and was
also the countrys largest ethanol producer with an
output of 480 KL/ day.

In an acquisition move, the Company took over the

Pratappur Sugar and Industries Limited (PSIL), district

Deoria, Eastern UP in December 2005. This Plant, in
operation since 1903, had a crushing capacity of 3,200
TCD, which was increased to 6,000 TCD in the
subsequent

sugar

season

2006-07.

PSIL was subsequently renamed Bajaj Hindusthan Sugar

and Industries Limited (BHSIL) and became a subsidiary
of BHL.

In December 2010, BHSIL was amalgamated with BHL.

Vision
To be the leader in our this business area, create an
organisation that all constituents are proud to be
associated with, set benchmarks that will become the
standard for others to emulate and through ethical
business practices create wealth for our stakeholders.

Mission
To transform Bajaj Hindusthan ltd. into a dynamic and
vibrant business entity where growth is an ethos and the
long-term value creation for our stakeholders is the
paramount objective

Location & Layout

Procurement Process
Bajaj Hindustan ltd., has a total of 1,41,155
hectares of cultivable land under their command
area. This area covers 1,344 villages and has
over 95 centres. It purchases 1451.52 lakh
tones of cane from over 1,13,577 farmers.
Survey of command area.
Price Fixation and Mill Supply ticket(parchi).

180 days of calendar of procurement based

upon maturity and recovery.

Sugar Manufacturing
Process

Sugar Manufacturing
Process
Cane is weighed using an electronic weigh
bridge and unloaded into cane carriers
It is then prepared for milling by knives and
shredders.
Sugarcane juice is then extracted by pressing
the prepared cane through mills. Each mill
consists of three rollers:

Sugar Manufacturing
Process(Contd.)
Extracted juice mixed with water is weighed and sent to the
boiling house for further processing. Residual bagasse is
sent to boilers for use as fuel for steam generation
This juice is heated and then treated with milk of lime and
sulphur dioxide. The treated juice is then further heated and
sent to clarifies for continuous settling. The settled mud is
filtered by vacuum filters and filtered juice is returned to be
further processed while the Oliver cake is sent out

Sugar Manufacturing
Process(Contd.)
The clear juice is evaporated to a syrup stage,
bleached by sulphur dioxide and then sent to
vacuum pans for further concentration and sugar
grain formation. Crystals are developed to a desired
size and the crystallized mass is then dropped in the
crystallizers to exhaust the mother liquor of its sugar
as much as possible. This is then centrifuged for
separating the crystals from molasses. The molasses
is re-boiled for further crystallization

Sugar Manufacturing
Process(Contd.)
Thus, the original syrup is de-sugarised progressively (normally
three times) till finally, a viscous liquid is obtained from which sugar
can no longer be recovered economically. This liquid, which is called
final molasses, is sent to the distillery for making alcohol.

The sugar thus is separated from molasses in the centrifuge is

dried, bagged (50 Kg and 100 Kg), weighed and sent to storage
houses.

Sugar is made in different sizes and accordingly classified into

various grades I.E. large, medium and small.

By Products of the Sugar

Manufacturing Process
Molasses
Bagasse
Fly ash
Press Mud
Ethanol

Quality Standards
Maintaining process parameters
Maintaining good sanitation at mills and in the
boiling house
Using minimum, tested, good quality chemicals for
processes
Adopting

latest

technologies

for

juice

and

syrup/melt clarification
Avoiding direct steam application to intermediate
sugar products

Annual Report(Balance
Sheet)

Balance Sheet
(Graphical Representation)
14,000.00
12,000.00
10,000.00
8,000.00

As on March 31, 2014

As on March 31, 2012

6,000.00
4,000.00
2,000.00
0.00
Equity and Liabilities

Assets

Annual Report
( Profit and Loss Statement)

Profit and Loss Statement

(Graphical Representation)
9000
8000
7000
6000
5000
4000
3000
2000
1000
0

Total Income
Total Expenses