PRESENTED TO :

QM
P
QA

CLASS:
PREPARED BY:

SAMAN BILAL
MSPM 3
FAISAL ALI SHAIKH

Need to make a balance in quality parameters (QC) by controlling balanced quantities

while assurance through prepared recipe (PMP- QMP) with repeat quality ingredients (QA)

QUALITY ASSURANCE , QUALITY CONTROL DEFINITION AND

APPLICATION IN TEXTILES
Quality

Assurance is an auditing process

which is based on planned quality
management, results of quality control
measurement to ensure and reinsure
through change requests that all the
recommended quality standards,
operational definitions and visual signs
are used.

Quality

Control is the process of

monitoring and recording all the results
of quality performed activities to check
executed performances and inform for
desired changes.

INTERACTION OF QUALITY ASSURANCE , QUALITY CONTROL, QUALITY

MANAGEMENT PLAN AND PREDEFINED & USER DESIGNED SOFTWARE

PLAN

QUALITY
MANAGEMENT PLAN

CASE STUDY ON D.S CLOTHING COMPANY FOR FABRIC

PREPARATION
Based

on predefined Quality Management plan for

fabrication department, monitoring check list for each
process, measurable quality matrix for each process
assessment and recommended process improvement
plan for each operation are illustrated, so specified and
targeted quality control and quality assurance activates
are performed.

BASIC COMPARISION OF QUALITY ASSURANCE AND QUALITY CONTROL

IN TEXTILES
Quality

Quality

Application in

Control

Textile Fabrication

Detection

Daily regular production inspection quantity

wise

Reactive

During quality control measurement, if

QA integrates the outcome of QCM and makes
actual outcome are deviating in comparison Pro-Active desired amendments in the definition and
with standards, action is taken accordingly.
operational standards

Product
Oriented

Line
Function

Walk
Through

Based on product/ fabric inspection

checklist (formats) results, reprocess/ repair
or rejection notes are issued for the
executed fabric/ product.
QC monitors the day to day - process to
process activities of each department where
fabric manufacturing and testing are carried
out
The team regularly monitors and record
necessary data during different fabric
manufacturing operations

Assuranc
e

Prevention

Application in
Textile Fabrication

Based on quality matrix, back process

instructions are given to improve the process

Process
Oriented

Based on the feedback of QC, process

improvement plans are carried out with process
analysis.

Staff
Function

SOP are developed to make the employees work

on the given directions and extract out the result
as per requirement.

Quality
Audit

Identify good practices and segregate best ones

in lesson learnt or repeat process, proactive
approach for short comings.

BASIC COMPARISION OF QUALITY ASSURANCE AND QUALITY CONTROL

IN TEXTILES
Quality

Application in

Control

Textile Fabrication

Quality
Assuranc
e

Testing

Check on the digital values as per

comparable standards of buyer, like shade
color, fastness properties, fabric fault
inspection in the role

Inspection

It is the examination of product condition

and work completed on product during any
Selection
processing stage, to given assessment of
of tools
development as per given definition,
parameters.

It is necessary QC must verify and validate

Checkpoint the deliverables. After reprocessing the
fabric or approving the processed fabric it
Review
is verified and validated with process.

Defining
Process

Training

Application in
Textile Fabrication

QA illustrates the method of test to be carried

out with best possible tools, environment, like
fabric GSM testing in normal room temperature
with dry hands, blades not rough to maintain test
accuracy.
Project requirements and best practices,
procedures, knowledge from expertise are
gathered which are integrated to make the
process better and efficient while assurances tool
are injected during fabric processing to make the
desired running product more streamlined.
To make QC and production team work on best
efficiency based on given fabric parameters, its
important teamwork and sequernization of
process training must be given.

BASIC COMPARISION OF QUALITY ASSURANCE AND QUALITY CONTROL

IN TEXTILES
Quality Control

Quality Assurance

QUALITY CHECK LIST

Project / Product or services / Operation checklist is a

collection of executed workouts results use to confirm all
the quality parameters or defined instruction are followed
as per standard.

Considering textile fabrication, Cost of quality required

from check list is also an important part, sometime
complex checklist as compare to simple may workout but
sometimes to reconfirm the fault came from fabrication
department, not from garment division, so detail data be
required for special small quality fashion orders.

We can also say; a checklist is a structured tool, usually

component-specific, used to verify that a set of required
steps has been performed.

QUALITY CHECK LIST

QUALITY CHECK LIST FOR FABRICATION MAJOR PROCESSESS
PROCESSES
Yarn Inspection
Knitted grey fabric fault
point
Dyeing lot preparation
Dyeing Shade approval
Fabric Finishing
Department
Fabric Inspection
Department

Lot No. Given Parameter

Accept
ed

Reject
ed

Remarks of conditional
approval

USTER value variation below

0.01 (Quality machine)

4 point system / meter

OK

OK

7
8

Shade Variation 2 rolls/ 50

rolls
Comparison with standard
on data-colour

OK
Rejected

11 A

Finish given route-wise

Marginally approved by QC
Manager

11 B

4 point system / meter as

per grading system
approved by buyer

OK

QUALITY CHECK LIST

QUALITY MATRIX
We

can say quality matrix is a measuring tool specified

in quantitative or qualitative terms to evaluate project or
product attributes and quality control measures it with
acceptable given tolerances. Tracking of quality matrix
gives is us sensitive quality assessment data which can
be used to access weak and strong portions of product
and processes, so improvement activities can be carried
out.

QUALITY MATRIX

QUALITY MATRIX

ONGOING PROCESS TO NEXT SECTOR AS PER FLOW OF PROCESS REQUIRED

THANK YOU