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Service Training
Antwerp 15..17 June 2009
SINAMICS G120
Todays Agenda
Construction
Differences G110, G120, G130
Troubleshooting - Fail. code interpretation
Starter. Download/Upload/Compare
Spare parts
Field tools
Service Division
SINAMICS G120
Construction
Power module PM250
FSC
Service Division
FSD
FSE
GA15..22VSD
GA26..30VSD
FSF
SINAMICS G120
Construction
Control Unit CU240E (clicked)
RS485-USS bus
system with a
maximum
transfer rate of
115200 baud
Service Division
SINAMICS G120
Construction
Control Unit CU240E (clicked)
Service Division
SINAMICS G120
Construction
Basic Operator Panel BOP
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SINAMICS G120
Cubicle
Air inlet FPF20
Cable gland !
Control unit
CU240E
Power Module PM250
Frame Size (FS)
SINAMICS G120:
(G = General)
T1
GA15..22VSD: FS D
U1
GA26..30VSD: FS E
K21
Fans (2x)
Temp. sensor
Motor
T2:
For voltages
200V-230V-500V-575V
Z1
Z1:
EMC filter.
Only in IT nets !
T2
Service Division
SINAMICS G120
Comparison
G110
G120
PM + CU in the same block
IP20
1Phase AC
200 .. 240V
120W..3kW
IP20
3Phase AC
380..480V
370W..90kW
660..690V
7,5W..37kW
V/f control
Pumps & fans, conveyor belts
Compact
Service Division
G130
PM + CU can be separated
Modular components
IP00
3Phase AC
380..480V
315 - 560kW
500..600V
315 - 560kW
660..690V
75 - 800/1500kW
Vector or V/f Control
Industrial applications
Process, production, water/waste, power stations, oil
&gas, petrochemicals, pumps, fans compressors
capable to use 'TRACE' in Starter program
SINAMICS G120
Troubleshooting :
Failure codes : See map DOCUMENTATION
Power module swap keeping original CU :
F00395 Acceptance test/ Confirmation pending
Cause: Occurs after a PM/CU swap or a startup clone. It can also be caused
by a faulty read from the EEPROM (see F0051 for more details.
The parameter set after a CU swap or startup clone could have changed and
might not match the application.
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SINAMICS G120
Troubleshooting :
1.
2.
The failures in position p947.8 tot p947.15 will shift to p947.16 tot p947.23, etc(shift register)
3.
Eventually, in p949.0 you can find supplementary info about the failure in p947.0.
With this its possible to find more about the root cause of the saved failure.
4.
In p948.0 till p948.63 you can find the moment at which the corresponding failure was triggered.
But this is a running hrs. time so usually less useable.
5.
6.
..
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SINAMICS G120
Troubleshooting :
1.
Timeout
=communication timeout
2.
3.
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SINAMICS G120
Troubleshooting :
TIP:
VSD manual on GBP:
contains old generations of AII drives in one single book!
Sie MD
ABB ACS800
Sie MM440
Service Division
(1998)
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SINAMICS G120
Spare parts
CONTROL UNIT: CU240E
1089 9611 23
6SL3244-0BA10-0BA0
Service Division
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SINAMICS G120
Spare parts
Converter cooling Fan s :
Unit
Frame Size
GA15 & 18VSD
FS D
GA22VSD
FS D
GA26VSD
FS E
GA30VSD
FS E
Siemens MLFB
6SL3200-0SF04-0AA0
6SL3200-0SF05-0AA0
6SL3200-0SF04-0AA0
6SL3200-0SF05-0AA0
AC partNr.
1089 xxxx xx
1089 xxxx xx
1089 xxxx xx
1089 xxxx xx
Content
2 fans
2 fans
2 fans
2 fans
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SINAMICS G120
Tools
PC inverter connection kit :
1089 9611 xx
Service Division
Siemens : 6SL3255-0AA00-2AA1
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SINAMICS G120
Tools
STARTER can be downloaded from :
http://support.automation.siemens.com/WW/llisapi.dll?query=PM250+hardware&func=cslib.cssearch&content=skm
%2Fmain.asp&lang=en&siteid=cseus&objaction=cssearch&searchinprim=0&nodeid0=30563628
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SINAMICS G120
Tools
Different from G130 !!
Set PG/PC Interface for STARTER: Select S7ONLINE (STEP)7 PC COM-port (USS)
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SINAMICS G120
Tools
Set PG/PC Interface for STARTER : Select properties Interface: COM1 Baud rate: 38400
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SINAMICS G120
GOOD TO KNOW !
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SINAMICS G120
Links :
Catalog :
http://www.automation.siemens.com/sd/sinamicsg120/html_76/support_kataloge.htm
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SINAMICS G120
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SINAMICS G120
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