AF-3000

Compact AC Inverter

Operating & Maintenance Manual

AF - 3000
AF-3000

Catalog
10.091.60.002

0
DANGE
R
circuit is open. Risk of electric
Voltage is and/or electrical energy
shock
present on
capacitors
high current levels.
for five
WARNING
minutes
Disconnect electrical supply
after input servicing the electrical
before system.
Do not change the wiring while
power

is
applied

to the circuit.

Do not check signals during

operation.

WARNIN
G

Refer to this manual for connection

of circuits and the rating of auxiliary
circuits.
Be sure to ground AF3000 using the ground terminal G(E).
Never connect main circuit output terminals Tl(U), T2(V),
T3(W) to AC main circuit CAUTIO
power supply.

N
Separate motor overcurrent,
overload and overheating
protection is required to be provided in accordance with
CANADIAN ELECTRICAL CODE, PART I and NEC.

0
This instruction manual is composed of
2 sections: The first section describes
operation,
handling,
w ir mg,
maintenance/inspection, troubleshooting
and specifications
of the AF3000
Digital Compact Inverter. The second
outlines
the
digital
operator
performance, constants, operation, etc.
Before using the AF3000, a thorough
understanding of this
manual is
recommended for daily maintenance,
inspection and troubleshooting.
In thi s manu al , " cons tan t (No ..r.
indicates the item number of control
_-.1operator.
....r...1)"
constant set by digital

Page

1.

DANGER

Voltage is
present
shock and/or electrical energy
on
capacitors
for five
WARNING
minutes
Disconnect electrical supplyafter
before servicing the electrical
system.
input
circuit is open. Risk of
electric
high current levels.

Do not change the wiring while power is applied to the

circuit.
Do not check signals during operation
.
WARNING
Refer to this manual for connection of circuits and the rating of
auxiliary circuits.
Be sure to ground AF3000 using the ground terminal G.
Connect the motor to output terminals Tl, T2, TI.
Connect
single
only
to LI and
an ACphase
powerseries,
supplyconnect
to input
terminals
LI,L2).
L2, L3 (for 240
V
CAUTION
Separate motor overcurrent, overload and overheating
protection is required to be provided in
with
accordance
CANADIAN ELECTRICAL CODE, PART I and NEC.

ii

1.1
1.2
1.2.1
1.2.2
1.3
1.3.1
1.3.2
1.3.3
1.4
1.4.1
1.4.2
1.4.3
1.4.4
1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.6
1.6.1
1.6.2
1.7
1.7.1
1.7.2
1.7.3
1.8
1.8.1
1.8.2

2.
2.1

2.2
2.3
2.3.
1
2.3.
2
2.3.
3
2.4
2.5
2.5.
1
2.5.
2
2.6
2.6.
1

.
AF-3000 INVERTER MAIN UNIT
..
PARTS NAMES OF AF-3000
RECEIVING
Nameplate
Data.....................................................................................
..
Type Designation
INSTALLATION..............................................................................
.......
Transportation
Mounting Space
Terminal
Cover Mounting/Removing and Terminal Position
Location.........................................................................................
........
Standard Wiring Diagram
Main Circuit
WIRING.........................................................................................
Control Circuit
........
OPERATION
Pre-operation Check . ..
.
Pre-operation Setting ..
.
Test Run
Method...................................................................................
Inverter Status Display LEDs
Digital Operator Display
Check Points at Test Run
.
MAINTENANCE
Periodical Inspection
High Voltage Test
FAULT DISPLAY AND
Alarm Display and
TROUBLESHOOTING
Checking of Causes
Contents .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. ..
Corrective Action for Motor Faults
SPECIFICATIONS
Specifications . . . . . .
. . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.Dimensions
.....
. . . . . . . . . . . .. .. . . . . . . . . . . . . . . . . . . .
in inches (mm)
DIGITAL OPERATOR (OS-9)
DIGITAL OPERATOR MOUNTING/REMOVING
DESCRIPTION OF DIGITAL OPERATOR DISPLAY AND
OPERATING SECTIONS
FUNCTION/CONSTANT SETIING
DRIVE Mode and PRGM
Mode
(Program)
Constant Reading and Setting
Precautions on Constant
EXAMPLE
Setting
.. INITIALIZATION AND WRITE-IN PROHIBIT
CONSTANT
DIGITAL
OPERATION
Constant OPERATOR
Initialization (Operation
to return to factory
setting)
Constant Write-in Prohibit (Only constant reading
possible)
Adjustment
of Frequency Setting Value,
Frequency Bias
Output
CORRECTIVE FUNCTION
(No. 23) and Gain (No. 22)

2
2
3
4
4
4
5
6
6
8
1O
20
24
24
25
27
29
30
31
32
32
33
34
34
38
40
42
42
50
51
51
52
54
54
56
58
60
62
62
63
64
64

iii

0
Page
2.6.2 Calibration of Frequency Meter
2.7
MONITOR
2.7. Typical Monitor Contents and Display (DRIVE Mode)
1
Monitoring of Fault
2.7. Contents.................................................................
2
FUNCTION/CONSTANT
2.8
LIST..............................................................
2.8. First Functions (Constant Nos. 00 to 19)
1
Second Functions
DESCRIPTION
OF(Constant Nos.AND
20 to
CONSTANTS
31)
2.8. Third Functions (Constant Nos. 30 to 59)
FUNCTIONS
2 PASSWORD SETIING
2.8. OPERATION MODE SELECTION
3 4-STEP SPEED CHANGE
2.9
S-CURVE PATIERN SELECTION

79
80
82
83

V/f CHARACTERISTIC SETIING

JOG OPERATION

84

ACCEUDECEL TIME SETIING

OUTPUT FREQUENCY CONTROL (GAIN/BIAS)
ELECTRONIC THERMAL OVERLOAD PROTECTION
MULTIFUNCTION ANALOG OUTPUT MONITOR SETIING

87

OUTPUT FREQUENCY
LIMIT.................................................................
MOTOR STALL PREVENTION FUNCTION

91

FULL-RANGE AUTOMATIC
BOOST
MULTIFUNCTION
CONTACTTORQUE
INPUT FUNCTION
SELECTION
MULTIFUNCTION PHOTO-COUPLER OUTPUT FUNCTION

94

86

DC INJECTION BRAKING
FREQUENCY/CURRENT METER CALIBRATION
OVERTORQUE DETECTION FUNCTION

88
88
90
92

98
99
100
101
102

CONTINUOUS OPERATION AT MOMENTARY

POWER LOSS
AUTOMATIC
RESTART FUNCTION AFTER A FAULT

109
112

ACCEUDECEL HOLD COMMAND

114
FUNCTIONS

CAUTION
All the potentiometers of AF3000 have been adjusted at the
factory. Do not change their settings unnecessarily.
Do not make withstand voltage tests on any part of the AF
3000 unit. It is electronic equipment using semiconductors
and vulnerable to high voltage.
Make sure to tighten screws on the main circuit and control
circuit terminals. Refer to installation instructions for torque
values. See par. 1.5.3 "(5) Wire and terminal screw sizes."
Handle with care so as not to damage the inverter
during
transportation.
Do not pick up by the front cover or the unit cover
(plastic portion). UseADVERTISSEMENT
the diecast portion.

94

CARRIER FREQUENCY
ARBITRARY SPEED DETECTION LEVEL
ADJUSTMENT AND SELECTION
FREQUENCY JUMP FUNCTION SETIING
CONST ANTS EFFECTIVE FOR
OF
REDUCTION MACHINE VIBRATION OR
SHOCK SEARCH
SPEED
FUNCTION..................................................................

2.10 PROTECTIVE FUNCTIONS

2.11 WARNING AND SELFDIAGNOSIS

iv

..

66
68
68
69
70
70
73
75
79

103
105
106
107

Des tensions subsistent aux bornes des condensateurs pendant

cinq minutes apres l'ouverture de circuit d' entree,
Couper I'alimentation avant d' entreprendre le depannage
du

systerne electrique,

ATTENTION

Une protection distincte contre les surintensites, la surcharge

et
la surchaufee de moteur doit etre fournie conforrnement
AU CODE CANADIAN DE eELECTRICITE PREMIER
PARTIE
et LE NATIONAL DE

r:

ELECTRICITE.

116
120

FUNCTIONS

& CONSTANTS

2.8

LIS
T Nos. 00 to
FUNCTION/CONSTANT
2.8. Firs Functio (Constant
1
t
ns
19)
Function

No.

Name

Description

Function

Initial
Setting

User
Set
Values

Refer-

02

ence
Page

0 : Password (No. 00)

setting/reading and first function
(constant Nos. 01 to 19) reading
possible
1 : First function (constant Nos.
00 19) setting/reading possible
to
2 : First and second functions

Constant
Group
Selection
00

Password

Fault
Contents
Clear

Constant
Initial
ization

(constant Nos. 00 to 29)

setting/reading possible
3 : First, second and third
functions
(constant Nos. 00 to 59)
setting/reading possible
6 : Fault record clear
8 : Initialize factory reset
9 : Initialize factory reset 3-wire
control
10: Factory reset - UL unit
11 : Factory reset 3-wire control
- ULunit

79

No.

V/f
Pattern
Setting

Constant
Method
Selection

01'

Run Signal
Selection
1

Maximum
Voltage

04

Maximum
Voltage
Output
Frequency
(Base
Frequency}

05

06

O?

Stopping
Method
Selection
V/f
Pattern
Setting

FXXXX
2nd digit= 0: Run by control circuit
command
= 1 :terminal
Run by run
operator
run

Output
Voltage
limiter
Selection

3rd digit =

o:

Deceleration to a stop

4th digit= o: Free choice V/f with

= 1 : Coastingoutput
to a stop
voltage limiter
= 1 : Free choice V/f without
output voltage limiter

t The value in pa-entheses is factory set value of

70

80

Frst

09

Aceel/
Decel Time
Setting

roodels without digital

lntermedate
Output
Frequency
Intermediate
Output
Frequency
Voltage
Minimum
Output
Frequency
Minimum
Output
Frequency
Voltage

Acceer
ation
Time 1

Oecele10

command

The fi'st to fourth digits indicated in the desaiption of constant

(No. 01} mean the following digits. This also applies to the
other constants.

ooeretce (with

08

0011t
(0000)

Maximum
Output
Frequency

03

1st digit = O: Master frequency

reference - Control
circuit terminals VF and
CM: or IF and CM
inputs
= 1 : Master
frequency- Operator
reference

Name

ation

Initial
Setting

Description

Setting unit : 0. 1

Hz,

Setting range : 50.0 to 400.0 Hz

Setting unit : 0.1 V.
Setting range : 0. 1 to 255.0 V

60.0~

zaov

Setting unit : 0. 1 Hz.

Setting range : 0.2 to 400.0 H.z

60.0Hz

Setting unit : 0. 1 Hz,

Setting range : O. 1 to 399.9

1.5 Hz

Hz

Setting unit : 0. 1 V.
Setting range : 0. 1 to 255.0 V

11.0 V

Setting unit : 0. 1 Hz.

Setting range: 0.1 to 10 Hz

1.5 Hz

Setting unit : 0. 1 V.
Setting range : 0. 1 to 50 V

11.0
V

Setting unit : 0. 1 s.
Setting range : 0.0 to 600.0 s

5.0s

Setting unit : 0. 1 s.
Setting range : 0.0 to 600.0 s

5.0s

Time 1

Second
AcceV
Decel
Time
Setting

11

12

Accee
r- ation

ReferSet ence
Values Page

User

84

87

Time2

Setting unit : 0. 1 s.
Setting range : 0.0 to 600.0 s

10.0s

Deceleration
Time 2

Setting unit : 0. 1 s.
Setting range : 0.0 to 600.0 s

10.0s

For 460 V class. the value is Iv.ice as that of 230

v class..

indicating cover}.

71

0
Function

Frequenc
y Refer-

ence

Electroni
c
Thermal
Overload
Motor
Protectio
n

No.

Name

Descriptio
n
Setting unit : 0. 1 Hz,
Setting range : 0.0 to 400.0 Hz

Frequenc
13 y
Reference
Frequenc Setting unit : 0. 1 Hz,
14 y1
Setting range : 0.0 to 400.0 Hz
Reference
Frequenc Setting unit : 0. 1 Hz,
15 2y
Setting range : 0.0 to 400.0 Hz
Frequerc Setting unit :
O. 1 Hz,
Reference
16 y
Setting range : 0.0 to 400.0 Hz
3Referenc
Jog
e
4
Setting
unit : 0. 1 Hz,
Frequen
1
Setting range :
0.0 to 400.0 Hz
cy
?
Referenc ist digit= 0: Electronic thermal
e
over- load motor
protection provided
= 1 : Electronic
thermal overload
motor pro- tection
not provided
2nd digit = O : Electronic
thermal overload
Motor
character- istics is
18 Protecfor standard motor
tion
= 1 : Electronic thermal over
Selectio
load characteristics is
n
for constant torque
motor
3rd digit = 0: Electronic thermal
overload time constant is
of standard rating
= 1: Electronic thermal
overload time constant is
of short term rating

Refe
Initial User rSet
Settin
ence
Pag
Value e
g
s
10.0
Hz
20.0
Hz
30.0
Hz

Second
Functions

Function

82

ator
StoP Key

()per

Precedenc
e

6.0Hz
Stall
Preventio
n Du-ing
Oeceleration

0000

88

No.

(Constant Nos. 20 to
29}

Name

Description

REV Run
Pronbit

40.0
Hz

Electroni
c
Motor
4thSetting
digit: Not
unit used
: 0.
Thermal
19
Rated
t
1 A, Setting
Overload
Curren
10 to 12096 of inverter rated
Referenc
range:
t
current
e Current
Can be changed even during run.
The maximum setting frequency 10 be set to frequency reference is the
maximum frequency
{No. 02).
I Initial setting differs according to the inverter capacity.

72

2.8.
2

Analog
Monitor
Selectio
n

ist dgt

0:

REV run enabled

= 1: STOP
REV run
disabled
2nddgt=0:
key
effective
from control circuit
terrrinals ruing run
= 1: STOP key ineffective
from control
20 RunSqial
circuit
terrrinals
ruing run
Selection 2
Not used.
3rd ogit:

4th dgit = O : Stol prevention

dl.l'ing
deceleration
provided
= 1: deceleration
Stal prevention
dU"ing
not
braking
provided
('Vhen
resistor
lstdgt:
Net used.
connected>
2ndogit =0:
Analog monitor
OUtPUl
Oetoot
Meritor
Analog =
monitor

frequency
1:
Selecti
output cureot
on
(Analog monitor gain is set by
21
constant No.
45.)
3rd, 4th digit
$-curve
0.2 0.5 1.0
S-cuve
AcceVdec Not
Provide sec sec sec
AcceVdec el
1
el
3rd l)igit d 0
1
0
Selection
Selection
1
1
4th Digit
0
0

User
ReferInitial Set
Settin Value (lCe
Page
g
s
80

...

0000

...
...
..

92

90

0000

83

73

0
Function

No.

22

23

24
Frequenc
y Limit
Control

DC
Injectio
n
Braking

Torque
Compen
- sation

25

Name

Descriptio
n

user Refe
Initial Set rSettin Value ence
Pay
g
e
s
t.00
88

Freouency
Refererce
Gain

Setting unit : 0.0 I,

Setting range : 0.01 to 2.00

Frequency
Refererce
Bias

Setting unit : 0.01.

Setting range : -1.00 to 1.00

Frequency
Upper Lirrit

Setting unit : 1%,

Setting range: Oto

Frequency
LO~ Unit

Setting unit : 1%,

Setting range: 0 to 110%

ffi6

Setting unit :
1%,
Setting range: 0 to 100% of
inverter
rated current

5())6

DC
26
lriection
Braking
Current
DC
27
lniection
Braking
Time at
Stop
DC
28 Injection
Braking
Time
at Start
Automatic
29
Torque
Boost
Gain

110%

Setting unit : 0. 1 s.
Setting range: 0.0 to 5.0 s

Setting unit : 0. 1 s.
Setting range : 0.0 to 5.0 s

0.00

100
%

0.55

2.8.3 Third Functions (Constant Nos. 30 to 59)

Function

88

30
Stall
Prevention

99

(Terminal ES

Function
Section)

94

s
I.fl

c
~
.2

~
~

Description
Setting unit : 196
Setting range : 30 to
inverter rated
20096 of
acceleration does
not operate
cureor
at
Note : Stall prevention
Setting
during unit: t96
Setting range: 30 to
inverter rated
20096.
20096 of
Note : Stall prevention du-ing
current
run
doesFWD/REV
not operate
run at
command
0:
wire sequence selection)
20096.
(3input)
t: External fault (NO
input)
contact
4
2:
:

AcceVdecel time
6 select
Multi-step speed reference
3:
:
1
contact input)

Contact
Input
Signal

1'70
16
92
16m
6

94

External
haseblock (NO
maximum
frequency
8: External baseblock
(NC frequency
1:
External fault (NO
input)
contact
Search cormeod from
9:
?:

input)
10:
from
Externalconrrerd
fault (NC contact
2: Search
setting
Multi-step speed
4
Multi-step
speed
reference
3:
:
reference
2
33 Multifunction
11
: AcceVdecel
prohibit 1
Input Selection
External
baseblock
?:
5:
JOG command
2
(NO
(Terminal OF 8
AcceVdecel
time select
6: External
baseblock
Function
: {NC
contact
Selection)
maximum
input)
frequency
contact
setting
frequency
input)
9:

74

Multi-step speed

External
fault
refererce
2 (NC contact

User Refer
Initial Set -ence
Settin Value
Page
g
s

5: contact
JOG comnand
input)

<I)

t.O

Stal
Prevention
Level during
Accela'ation

Multifunction
32 Input
Selection 1

~
Setting unit : 0. 1.
Setting range : 0.0 to 3.0

Name

Stal
31 Prevention
Level during
Run

91

O.O
s

No.

9
4

Search

command from

10: Search
command from

75

0
Function

No.

Desciouon

Name
0:

cQ

If)

al

c
.Q

34
Photocoupler
Output

35

oesreo

5Speed

Detection

Ru-r,ing

1:
2:
3:

Adiustrrent

Frequency ageement

36

Frequency detection (OU1Pllt

Setting t..nit : 0.

Hz,

Setting range : 0.0 to 400.0 Hz

151 ogit = 0: Overtorooe
detection not
provided

98

Overtorque
Detection

ue
Detection
FU1Ction
Selection

O.OH
z

Overtcrque
Detection Level

Overtcrque

39

76

Fault
Trace

Detection Level

4
4
45

Setting unit :
Setting range:
to

1
1

(2.5 kHz)
to

15

(2.5

kHz)

10
2

(lOl
<Hz
)

Not used

(Setting disabled.)

Analog Montor
Gain

Setting unit: O.Ql,

Setting range: 0.01 to

1.00

10
0

CXXX)

10
9

11
2
-

2.00

46

Operation
Selection
aftaMomentcry
Power Loss

47

Fault Retry
Selection

48

Fault Record

49

PROMNo.

151 dig~= 0: Contiroous ooeretoo

after momentary
power loss not
provided

1 : Continuous ooeretoo

after momentary
oower loss provided

2nd. 3rd. 4th digits

Not

Setting unit : 1 time.

used.
Setting range: 0 to 10 times
Note : By setting O times.
retry function becomes disabled.
fault
The latest fault is displayed
(setting disabled).
PROM No. is displayed
(setting disabled).

10
1

oetectoo

Seuin9 unt:

Software
Version

0000

= 1: OJtPUt shut-off
overtor
at

38

to

10
3
Fault Retry

after overtorcoe

4th digit :

Analog
Monitor
Scale

Mooentcry
Power Loss
Protection

1 : Detected du-

ing
3-d dgit = 0: runring
Operation continues

Carrier
Freouency

1 : Overtorooe detection
provided
2fld ogjt = O : Detected orly
frequency agreement

OverterQ

40

User ReferInitial
Set enc
Setting Values Page

Description

Name

Calibration

37

No

41

0
Zero speed

0:
1:
Multifunction
speed
Output Selection 2:
4: Zero
Overt(l(QUedetection
2 (Terminal UF 3: Frequency detection (outDUt
Function
freQuency >- freQUency
Selection)
delection level)
4: Overt(l(Que detection
Frequency
Detection Level

Function
Carrier
Frequency

freQuency ;::,.
frequency
Ruming
delection
level)
Frequency
ageement

Signal

Multifunction
Output Selection
1 (Terminal
DV Function
Selection)

User ReferSet
ence
lnftial
Setting Values Page

oue
oetecto
Not used
o
196.

Setting range : 30 to 20096of

inverter rated
cu-rent
Setting I.lit : 0. 1 s.
Setting range: 0.1 to 10.0 s

160%

0.1 s

77

0
Function No.
50
Prohibited 51
Frequency
52

Nam
e
Prohibited
Frequency 1
Prohibited
Frequency 2

Prohibited
Frequency 3
Prohibited
53 Width

Speed
Searc
h
Contro
l

Relay
Contact
Output
Signal

78

Descriptio
n
Setting unit : 0.1 Hz,
Setting range : 0.0 to 400.0
Hz
Setting unit : 0.1 Hz,
Setting range : 0.0 to 400.0
Hz
Setting unit : 0.1 Hz,

Setting
unit : 0.1 Hz,
Setting range : o.o to 400.0 Hz
Setting range : 0.0 to 25.5 Hz
Setting unit : 1 %,
Speed Search Setting range : O to
54
Motion Level
200% of inverter rated
current
55 Minimum
Setting unit : 0.1 s,
Baseblock
Setting range : 0.5 to 5.0 s
VII
during
Setting unit: 1%,
Time
56 Speed Search Setting range : O to 100%
0: Running
1 : Frequency Agreement
Multifunde
2 : Zero Speed
r Relay
3 : Output Frequency
57 Output
~ Frequency Detection
(Terminal
4 : Level
Overtorque Detection
FA, FB,
5 : Operation
FC)
6Mode
: Fault Output
58to 59
Not Used

Refer
Initial
User enc
Set e
Settin alue
V
Page
s
g
0.0
Hz
0.0
Hz
0.0
Hz

PASSWORD
Item
Name
Constant Group
Selection

SETTING
Constant to be
Set
(Q
]

Factory Preset
1

. [Q]=O

150%

100%

Constant Nos. are indicated as [ill.

105

1.0
Hz

0.5 s

2.9 DESCRIPTION OF FUNCTIONS AND

CONSTANTS

107

Password []] setting/reading and the first function ([]]

to Im) reading are enabled.

This setting prevents constant from being reset

by
operation after completion of constant
improper
[]] = The
first functions can be read.
setting.
0
The
first functions
([]] to [ffi]) can be set
[]] can be
written
in.
[]] = and read.
1
[]] = 2 The first and second functions ([]] to ~)
can be set and read.
[]] = The first, second and third functions ([]]
3
to
[]] = ~) can be set and read.
6
Fault history is
[]] = cleared.
8
All control constants
[]] =
can be initialized.
9
Terminal functions are
returned to the factory
setting.
All control constants can be initialized.
Terminal functions are of 3wire
sequence. Refer to "MULTIFUNCTION
CONTACT INPUT FUNCTION
SELECTION" on page
79
94.

0
OPERATION MODE SELECTION
Item Name

Constant to be
Set

Start/Stop Procedure

m
!

Reverse Rotation
Prevention

Factory Preset

0011 (0000).
0000

gill

The value in parentheses is fact0<y setting of models with

indicatingcover.

Start procedure
Operation can be performed from the operator or
control circuit terminal input.
[TI = X X O O ( X means I or 0.)

0 : Frequency reference from

circuit
control
1 terminal
: Frequency reference from
the operator
2nd
lst digit
digit
0 : Start/stop control from
control
circuit terminal

Stop procedure: Start/stop control by the operator

Stopping mode can be selected according
to application.

Note : The first to fourth digits indicated in the description of

the
constant mean the following digits.

[TI=OOOO

lstdigi~
2nd digit
3rd digit
4th digit

the

[TI=XOXX

0 : Deceleration to a
: Coasting to a
stop
rddigit
stop
Reverse rotation prevention
Prevents accidental selection of reverse
rotation. REV run command is disregarded if
input.
~ =XXXl
1st digit
0:
~1 :
80

Reverse rotation is possible.

Reverse rotation is impossible.

81

0
4-STEP

SPEED CHANGE

Item
Multi-speed Name
Frequency
Reference
Multi-speed Operation
Function

Constant to be Set

Factory Preset

111

See page 72.

to@

See page 75.

~.~

Up to 4 steps of speed can be set by contact input by

setting multispeed references to multifunction contact
input terminals.
This eliminates the need for an analog signal
thereby enabling operation even at low speed
without
being affected by noise. See the following example.
(When setting ~ = ES, ~ = DF)
Set according to run specifications.
[]
FREOLNC
Y REF.

'

I
I

0ECU" I

I
,

"

@)~~@ ._q

II

3rd, 4th
00
: Scurve section not
digits
provided
0 : (linear accel/decel)
1 : Scurve section 0.2 second
I : Scurve section 0.5 second
O Scurve section l second
1
FREQLN 1

@l=OOXX

OUTPUT
FREQUENCY
FREQUE

rate O
to

1
'.

::_

._C::,_+,
,

::::::!

~--+4~~--if it is selected by multi+~~-----;

OPE
..,,f
I N
Note :
Frequency reference can be changed
1
only reference.
OPEN
CLOSED

82

in Scurve

I--MULTI-SPEEDREF.2

@_.i,

To prevent shock at machine starti~/stopping,

accel/decel
pattern is enabled by the setting of@!].

000
0

Note :
S-curvc characteristic time refers to the time from the
acceleration regular acceleration rate determined by the set acceleration
time.

I
I
---4:
.r_::_,.,_
.. _]_
1 :---

I CLOSED
10PEN
OPEN , CLOSED ,

CLOSED

11

Factory Preset

S-CURVE CHARACTERISTICTIME
(Tse)

I
I

[j]J
1

Constant to be
Set
[2

---- TIME

...s,..

Item

S-curve Name
Pattern
Selection

CY
REFEREN
CE

I
I

TERMINA
FWD RUN L
REF.
REV RUN
REF.
MULTI-SPEEDREF.1

S-CU RVE PATTERN

SELECTION

1--~:

speed

83

0
V/f pattern setting

The following shows the time chart at FWD/REV run

switching at deceleration to a stop.
FWD RU\J
COM\MI\O
REV RU\J
COMMAJ\O
OUTPUT
FREOU:NCY

_..
1
,t
1

S-CURVE
CHARACTERISTICS

I
I

.: '--

~~

DC
IN...ECTION
I BRAKINGTllv
I E AT STOP
I

MINiMUvt
,,

;...

Any desired V /f pattern can be set for special

specifications, too. Any V/f pattern can be set
according to the load
The factory
preset
value is set to 60 Hz saturation type
characteristics.
pattern.

.1.

OUTPUT

~t~

[I) FREOU:NCY[I)
...,

[I)
FREOU:NC
-,_ ,..;
ACCELERATOii Y

vn
PATTERN
SETTING

,,_.-,-..,.-.,

r -----n
[)

.; ,~

FREOlNC
Y

Item
Name
Max. Output Frequency
Max. Voltage
Max. Voltage Output Frequency
Intermediate Ootput Frequency
lrtEJTTaiate CUP-A FreQ..S'CY
Vci~
Min. OutPIJt Frequency
Min. Output Frequency Voltage

Ootoot Voltage Li'Tliter

Selection

84

SETTING

Constant to be
Set
(I)
III
(I
m
D

m
ill
I!)

O
J

Factory Preset
60.0 Hz
200.0 V
60.0Hz

1.5
Hz
11 V
1.5 Hz
11

0000
V

[I)

200 V

I
I
I
I

V/f CHARACTERISTIC

Factory
Preset
VOLTA(:

VOLTA<:

I
I

11]

(ID
(ID

rn [[) FREQ.
an excessively
m large value is set in low

Note : lf
overheat
or inverter malfunction
speed
monitoring load or motor current.

may occur.

11

0 1.5 Hz

[?]

~1

60 Hz
FREQ.
l{J

arealZJ
(3Hz or less). motor
Change the constant gradually

Output limiter selection

When V/f is set to excessively large value, an
inverter
fault may occur. Therefore, in order to prevent
malfunction, the upper limit is provided for the
output voltage.
However, the setting is not
necessary under normal operation.

[IJ=o xxx

4th digit
0 : Desired V/f with output
voltage limiter
1 : Desired V/f without output
voltage limiter

85

0
ACCEL/DECEL

250 V ------OUTPUT
VQTAGE 40

OUTPUT Va.
LIMIT TAGE
PATTERN

5V0 [I) /40

[I)

OUTPUT
FREOl,EI\K:Y
(MAX Va. TAGE OUTPUT
FRECUI\K:Y)

JOG

Deceleration Time 1
Acceleration Time 2

If "1" is set, V/f matching the motor

characteristics must be selected.

AcceVDecel Time Select

Constant to be Set

Factory Preset

[ZI

6.0
Hz
See page 75.

~.~

Factory Preset
5.0
5.0

lffi
[i]

Deceleration Time 2

OPERATION

SETTING

Constant to be
Set
[9]

For 4(i() V class, the value is twice that of 230 V class.

Item
Name
Jog Frequency Reference
Setting
Jog Reference Selection

10.0
s
10.0
s 75.
See page

~.~

Each item can be set from 0.0 sec to 600 sec.

The set time indicates the interval r~uired before the
maximum output frequency setting W is reached.
Accel/decel time
be set for twostep switching
can
contact input, even
using multifunction during
running.
Between control circuit terminals

@@

To select the jog mode, close between terminals @)

Open : [ID and [ill are selected.

@.

Closed :

Jog operation can then be performed by closing the

FWD/REV run command (when setting~= 5).
key on the digital operator
performs
the
same
operation.
Depressing the

FORWA
RUN
RD

vOG
SIGNAL

I
NI

I
I

FORWARD RUN L.
SIGNAL
[Wl..,.Oc:.::N.......__....:.
_+_I
REVERSE
RUN
SIGNAL

lTil

and ~ are

selected.
(when setting

[TI] =

2)

OUTPUT
FRECUNC
Y

fi

FREOL.eN
CY

86

Item
Name
Acceleration Time 1

TIME

12

'TIM:

----l

Note :
Scurvc accel/deccl reducing shock at motor starting is
also enabled. When S-curve accel/deoel is needed, refer to "SCURVE PATTERNSELECTION" on page 83.

G)ITT"---87

0
OUTPUT FREQUENCY
Item
Name
Frequency Reference Gain

CONTROL (GAIN/BIAS)
Constant to be
Set

Factory Preset

Frequency Reference Bias

1.00
0.00

Output frequency (gain/bias) can be set freely

according
to frequency setting (0 to 1 OV or 4 to 20mA ).

rnx
/
------~
/

r,;:;i

100
BIA
96

OUTPUTFREOUENCY

UPPER LIMIT
VALl
(Refer to
'OUTPUT
FREOlNCY

l!J

--,-,.

_.__
LIMIT" on page
2]X 0
1FRECUNCY
O V SETTIN
91.)
(
4
mA)
(20
mA
G
f?l[.
>
For the
method, refer to Par.2.6.1
setting
of
Frequency Setting
Value, Output Frequency Bias
"Adjustment
(No. 23) and Gain (No. 22)" on page 64.
ELECTRONIC THERMAL OVERLOAD
Item Name

88

PROTECTION

Constant to be

Factory Preset

Motor Type

[ifil

0000

Motor Rated Current

lifi
l

Motor output current is detected by the inverter builtin

electronic thermal overload function, and inverter
are prevented
exclusiveuse motors or standard
motors from overloading. (It is not to mount the
thermal
However, to
necessaryoverload relay
motors to one inverter, a thermal
externally.
connect several
overloa relay must be inserted for each motor. It
dnecessaryisto reduce carrier frequency according to
wiring
distance between the inverter and motor when
the
thermal overload relays are inserted. For details,
refer
to the precautions on wiring described on page 18.)
[ill= Motor rated current value
Set the motor rated current value according to
the value on the motor nameplate.
[ITil=XXOX
2nd digit
1 Inverter duty motor
0: Standard motor
[!! = X X 1: can make electronic thermal
X
overload function disabled.
1st
0digit
: Electronic thermal overload
protection provided
1 Electronic thermal overload
: protection not provided
l!
ID:XOX

X
3rd digit
0 : Electronic thermal overload time
constant is used for standard motors
or inverter duty motor (standard
ratings)
1 Electronic thermal overload time
: constant is used for motors other
than described above (shortterm
ratings)

89

0
MULTIFUNCTION ANALOG OUTPUT MONITOR SETTING
Item Name
Output Monit(l( Select
Analog Monit(l( Gain

Constant to be
Set
~
~

Factory Preset

0000
1.00

Either output frequency or output current can be

monitored by analog output between control circuit
terminals) and @. (0 to JOY
output)
LNot used
~=X X O X
Output contents between control
circuit terminals @) @
2nd digit
0 : Output frequency
monitor
1 : Output current monitor

OUTPUT

FREQUENCY

LIMIT

Constant to be
Set

Item Name

OutPt.Jt Frequency
(Speed) Upper Limit
OutPt.Jt Frequency
(Speed) Lower Lrnit

Factory Preset

1009
6
0

~
~

The upper and lower limits for the output frequency

can
be set. When the lower limit is not 0, acceleration
to that lower limit setpoint begins until
frequency reference reaches the lower limit value
when the start command is input.
1009
6 [?.1]

, ..
/'

OUT UT

FREO\
NCY

Analog output monitor gain can be set by~

Additionally, analog output monitor voltage is output as shown
below :
Output frequency
1
monitor
Output frequency
voltage X
= :Output
X~
O
(V)

Output current monitor :

Output voltage (V)
= Output current X

IOV Max.
X~
Inveoutput
rter
Note :
Since output current becomes approx.freque
200% maximum of the inverter
rate
rated current. output voltage is clamped at approx. 11 V when ll is used at 1.00
d ncy
and the inverter rated current is exceeded. To keep
linearity,
set~ to approx. 0.5.
[I]
curr
ent

90

0
Note :
can be

By setting l?J)

10()%

FREOU:NCYCOoVMANO
10

110%, frequency up to (ID X I.I

output.
(Example) Assuming (ID

= 60Hz, ~ = 1.1.

up to 66 Hz can be

output. However. when the voltage exceeds 400 Hz. it is

clamped at 400 Hz.

91

0
MOTOR STALL PREVENTION FUNCTION
Name
Operation Item
Level
for Stall
Prevention during
Acceleration
Operation
Level for Stall
Prevention during
Running
Stall
Prevention Function
during
Deceleration

Constant to be Set

Factory Preset

00

170
%
160
%
0000

ill)

g
g

Automatically adjusts output frequency according to

the
load so as to continue operation of the machine
without stalling the motor.

If the motor current exceeds the value set to 00 during

MOTOR
acceleration, acceleration
is stopped until the
CURRENT
motor
current is reduced to the 00 set value or less.

~t~

~TIME

92

II
I

.__~--

If
the motor
current load
exceeds
value setoutput
to
because
of impact
duringthe running,
fill
frequency is
lowered. When the motor
automatically current is
or less, is
motor
acceleration fill set
andvalue
the operation
reducedstarts
to the
the
continued. again
MOTOR
CURRENT

131
11~
~

OUTPUT
FREQ.:

Tltv'
E

:
I
I

TIM
E

._~

Stall prevention during acceleration

OUTPUT
FREQ. l

Stall prevention during running

.__

_.

TIM
E

Stall prevention during deceleration

Automatically
adjusts deceleration rate with
monitoring DC voltage to prevent overvoltage
deceleration.
Set "I" for connecting braking
during
~=OX
XX resistor.
4th digit
0 : Stall prevention during
deceleration enabled
I : Stall prevention during
deceleration disabled
When the motor load is large or accel/decel time is
short, the accel/decel time may be longer than the
set
value because of the stall preventive function.

93

0
FULL-RANGE

AUTOMATIC TORQUE BOOST

~ Set Value and its

Functions
Set Value

Item Name

Constant to be
Set

Torque Compensation
Gain

Factory Preset

1.
0

Automatic control of V/f ratio according to the

load
current.
Therefore,
tripless
operation
with
torque ensures
tripless
operation
and optimum
output
energysaving
effect is available. When the wiring
excellent
distance between the inverter and motor is
long
a(normally
little short,
increase
gain
approx.
100 m)torque
and when the motor torque
gradually,
checking
the
motor
current.
Normally,
compensation
is
adjustmen no
t
is necessary.
MUL Tl
FUNCTION
SELECTION

CONTACT

Item
Name
Multifunction Contact Input
Function

INPUT

FUNCTION

External fault (NO contact input)

External fault (NC contact input)

Multi-step speed reference 2

5
6
7

11
8

118

Multi-step speed reference 1

82

82
86

OG conmand
Accel/decel time select

87
122

External baseblock (NO contact input)

External baseblock (NC contact input)

Search conmand from maximum frequency

10

Search corrmand from setting frequency

11

Page

122

107
107
114

Accel/decel hold command

Terminal function at 3wire sequence

selection.
AF-3000

Constant to be Set

~.}

Factory Preset
Refer to page 75.

The function of control circuit terminals@) and@

can be changed if necessary. Set ~ < [TI].
Terminal @ function : Set to ~.
Terminal @) function : Set to [TI].

94

Functio
FWD/REV run commandn (3-wire sequence
selection)

RUN COM'IIIAND

(RUN Wf-EN
.-ui.M""T'CLOSED
v_,_FR.
_
ES
R_..
.RSTOP COMMAND
~----+-,

(STOP WI-EN
BC 'OPEl'-..ED'
(FWD
FWD/REV
RUN
RUN
SELECTION

'. -

MOMENTARY
-)
MOMENTARY
)

'OPEN'

REV RUN
"CLOSED'

95

0
~

Set Value and

its Function
s

Set
Value
1
2

Functio
n
External fault (NO contact input)
External fault (NC contact input)

Multi-step speed reference 1

Multi-step speed reference 2

5
6

Accel/decel time select

External baseblock (NO contact input)

8
9
10

External baseblock (NC contact input)

1
1

Accelldecel prohibit command

JOG command

Search command from maxirrum frequency

Search command from setting frequency

Page
118
11

Contact input capacity is 24 VDC 8 mA or

less.
Circuit leakage current at signal OFF must
be 100
or Wiring
less. Example (Opencollector
Input)

8
2
82

@9@@,

24 V

86

87
122

122
107

SEQUENCER.
ETC.

I AF3000

10
7
114
The control signal line should not be
than
longer
rated
50m.
To drive the contact input by transistor, use
one
Circuit leakage current at the signa OFF must be
or rnA or more.
l
for300
50 A
V, 50
less.

96

97

0
MULTIFUNCTION PHOTO-COUPLER
OUTPUT FUNCTION
Item
Name
Multifunction Contact OJtP.Jt
Function

Constant to be
Set
~. ~

Functions of control circuit terminals

@and

Factov Preset
See page 76.

@- @

can be switched.

Function of terminal between

~

Set Value

Function of terminal
between
In operation
~

@at "L" : Set into

Function

@ @

at "L" : Set into

Zero speed

Frequency detection (output

frequency;s;frequency
Overtorque
detected
detection levell

Factory preset value of

~
I Factcxy preset value of
~

Maximum output capacity is 48 VDC

To drive an
load, be sure to
50mA.
inductive control
insert
surge voltage.

a freewheel diode to

48VOCMAX.

INOI.X:TIVELOA
D

@).

(,
AF3000

98

Item Name
DC Injection Braking during Stop

FREE WHEEL
(100
V 100 mAOR
DIODE
MORE)

Constant to be Set

DC Injection Braking at Start

DC Injection Braking Current

fill

Factory Preset
0.5 s

[Z!
)
(!I

0.0 s
50%

DC injection braking at stop

Prevents overrun at stop.
1f output frequency becomes
minimum output frequency

[I]
applied

Frequency agreed

DC INJECTION BRAKING

for the time set by Ill]

or
Jess,
DC injection
brake
and the motor
is stopped.
is
to ~ , DC
setting 0.0 s By
injection braking becomes
disabled: the motor coasts to
a stop when the output
is less than the
output
frequency
minimum
frequency[I].
DC injection braking at start.
Starts a coasting motor without
tripping
even
when
the
direction
of rotation
is
unknown.
i
When the run command
input, DC injection brake s
applied for the time set by ~ i
and the motor stops. Then the
s
motor starts operation.
,

FREQUE~Y~~---~----,._,~~'

CURRENT

~ ,H

TIME

TIME

1-1~
:
FREQUE~Yl-rl-

CURRENT

'1........

w~

TIME

TIME

DC braking current
DC injection braking current 100% equals the inverter
rated current. It is set to 50% at factory prior to shipping.
99

0
FREQUENCY/CUR METER
RENT
CALIBRATION
Item Name
Constant to be
Factory
Analog Monitor Gain

Set

Output Monitor Selection

Preset
1.00

1?
11

0000

Fre~en~y/curren~ meter ~onnected t_o th~ inverter can be

calibrated by ~ without using a resistor for calibration. For the
setting method, refer to Par. 2.6.2 "Calibration of Frequency
Meter" on page 66 and "MULTIFUNCTION ANALOG OUTPUT
MONITOR SETTING" on page 90.
Selection of output between control circuit
terminals

[U=XXOX

0 : Output
1 : Output
frequency
2nddigit
current
( 3

--r;;: :: ..

DETECTION
FUNCTION

Item Name

Overtorque Detection Level

Constant to be
Set
@

Overtorque Detection Time

Factory Preset
1609
6
0.1
s 76.
See page

lw

Overtoroue Detection Signal

~.r

Overtorcue Detection Selection

0000

~
When excess load is placed
on the machine, the
increase in motor current is detected. If current
exceeding the value set by~lasts for a time exceeding
the value set by @2],
the overtorque detection
signal is output to control circuit terminal @ or
@)until the
current
is ~reduced
and to@),
to 4. to the ~ set value or less. To
output the signal to control circuit terminal @, set
~ to 4, MOTOR

l--0=~
_

CURRENT

FREQUENCY/CURRENTM:T
ER 1 mA FULL
SCALE)

~+

@ @

OVERTORQUE

lliJ

MUI..TIFUNCTI
ON
OUTPUT
SIGNAL
~
DETECTION
SIGNAL)
(OVERTOROl.
~

:~

:
:

HYSTERESIS
S%
Tlrv'
E

:
:

===~

100

101

0
The [m setting can select overtorque detection
only
can
select
continuous
or output
shutoff at
during
agreed
speed or operation
during running,
Additionally,
overtorque
detection.
it

Im=

xoox

0 : Detected only during agreed

1 : Detected during
speed
2nddigi
running
3rd
digit
0 : Continuous operation after
overtorque
detection
1 : Output shut off at overtorque detec
tion

CARRIER

Carrier
Frequency
1Set
to 4
Vah.Je

5
6

Maxim.Jm Continuous Outout

UpCorent
to 10096 of inverter outpUt current
Up to 9096 of inverter outpUt current
Up to 8096 of inverter outpUt current

If wiring distance between inverter and motor is

long,
reduce the carrier frequency. For details, refer to
wiring precautions on page 17.
ARBITRARY
ADJUSTMENT

SPEED DETECTION
AND SELECTION

LEVEL

FREQUENCY
Item Name

Item Name

Constant to be
Set

Carrier Frequency

Factory Preset

Changing the carrier frequency reduces RFI noise

and leakage current without increasing motor noise.
Carrier frequency (kHz) = 2.5 kHz x ~ set value

~ [I]
I

Factory preset
value

-5
I
CARRIERFREOU:NCY
(HIGH I
t~
_
1\/ET ALLIC
)
1 (RATtNOISE
(I\OT
FROM MOTOR
AUDIBL
l ER
HIGH)
E>
Note : Reduce continuous output current for changing the
frequency

Frequency Detection Level

Multifunction Contact OutpUt
Function

Constant to be Set

Factory Preset

0.0 Hz
See page 76.

~~

This function is used when operation at an arbitrary

speed must be indicated. By setting either set value
to multifunction contact output function (~ , ~ ),
the following signal output to control circuit
terminal
@ or @) is enabled. Set I or 3 to ~ or ~ when
the
signal is to be output to control circuit terminals
@
and
@),
respectively.

to 5 or 6.
(L
O
W
)

102

103

(l) Set value

1 :

OETECTIC
TII WIDTH

agreed

frequency

(2) Set value

= 3 : output frequency
~ frequency detection level

I= -

2 Hz

OJTPUT
FREOU:NC
Y
FREOU:NC
Y
AGREE~

PROHIBIT
ED

RELEASE
WIDTH
- _
_
FREOU:NCY
<l
I Hz
REFERENCE

;
CLOSED :I

Item Name

FREQUEN
CY
Constant

Prohibited Frequency 1
Prohibited Frequency 2

to be

y:,
1
51,

SETTIN
G
Set

Factory
Preset
O.OHz
0.0 Hz

Prohibited Frequency 3

52

O.OHz

Prohibited Width

[~

1.0 Hz

RELEASE

FREOU:NCY
OETECTICTII
S~

~:~1 ~
WIDTH

OJTPIJT
FREOU:
~

2 Hz

-~

r:."'"'
~

I
I

To operate the inverter without resonance caused by

machine
characteristic
frequency, resonance generating frequency
prohibited.
This
can be also for dead band control.
function

However, when "frequency agreed" is selected, the

frequency agreed signal is turned OFF immediately at
stop signal input.
r:J;(;TICTII WIDTH~~
OJTPIJT FREOU:NCY

---Y:'

RUN
~
SIGNAL
FREOU:NCY AGREED
SIGNA
L

}-----i

:\..
...
_

system
can be

OJTPUT
FREOl.
NCY

FREOLeNC
Y
REFEREN
withinCE the

Constantspeed operation is prohibited

range.
However, output frequencyprohibited
is not prohibited during acceleration or
deceleration for smooth acceleration or deceleration.
(1)

Prohibited frequency 1 to 3 (~to~)

By setting the value to O.OHz, this function becomes
disabled. Set prohibited frequency I to 3 as described below :
Prohibited frequency 3 ~~ Prohibited frequency 2 lfil)
~ Prohibited frequency I~

(2) Prohibited width (~)

By setting the value to 0.0Hz,

<

The
rangerange
(Example)
prohibited
prohibited
104

this function becomes disabled.

~<

to be erohibited
~ to ~
[fig to
to~ is :
~to~+~
When
prohibited frequency 1 @I is 45Hz
width~
and the
is 2.0Hz : Prohibited range= 43 to 47Hz.
105

CONSTANTS
MACH I N E
VI

EFFECTIVE
FOR REDUCTION
B RATION
OR SHOCK

The following
constants vibration or
shock.
Effective Method
Shock
To decrease
generating
toccue
To increase
generating
toccue
To reduce shock
at acceleration

To reduce shock
at deceleration

Constan
t tobe
Set
(l) to

Ill

~
[[), !ill
@]

C
D
~
!ill.
II]
@]

[?]

106

Adjustment
Page

SPEED

SEARCH

Item
Name
Speed Search Function
Speed Search Operation
Level
Minimum
Baseblock Time

FUNCTION
Constant to be
Set ~. gj,
@

Factory Preset

See page 75.

150%
0.5 s

Preset

Seepage 71.

71

0000

Decrease or increase
V/f.
Decrease
increase
SetSCU've
torque boost.accef/decel.

10.0 s

Increase accel time.

1?096

92

0000

Increase stall prevention

level during
accel.
Set
coasting to a stop.

83
87

'

94
83
87
80

0000

Set S-curve accel/decef.

10.0 s

Increase decel time.

1.5 Hz

Decrease or increase
rrinirrum output
Decrease
frequency.DC injection
braking
current.

84

102

5096

Vibration
To decrease
carrier
frequency

are effective for reduction of

Factory

1.0

OF

99

When the motor during coasting is started

changing operation of commercial during
inverter, etc., the motor can
power supply and
tripping
by using the speed search operated without
be
function.
The speed search command is input from
multifunction contact input terminals @ and @).
For the functions of terminals @ and @), "6" or "7"
.
is
setor [TI] .
to [ll]
Search from maximum
When setting to
frequency
"6" : setting to
When
Search from setting fre
"7":
quency
By closing the search
command during
and inputting the run command, baseblock
speed search is
started after the inverter output is shut off for the
minimum baseblock time ~.
When the inverter output current is larger than
the set value of the speed search operation level
~ , the speed search operation starts. Frequency in
which the inverter output current becomes smaller
speed
operation level ~ is judged to be the
than search
the
speed synchronized point, and the motor starts
reacceleration/redeceleration up/down to the setting
frequency in the set accel/decel time.

107

0
The following shows the time chart where the speed search
command is input.

FWD (REV) RUN

COMMAND

111 0.5 SEC OR MORE

SYNCHRONOUS
SPEED
DETECTION

SEARCHCOMMA
ND MAXIMUM
FREQUENCYOR
FREQUENCYREF
OUTPUT FREQUENCY-----ERENCE
1'
AT RUN
MINIMUM BASEBLOCK TIME :
COMMANDINPUT
I

VOLTAGE
OUTPUTAT
Va..SPEED
TAGE -SEARCH

-~
SPEED
SEARCH
OPERATION

Notes:
I. When the search commands arc input from
frequency and setting
frequency
the search command of lower terminal No. has
maximum
simultaneously. priority.
the
2. Make such sequence that FWD (REV) run command is to be input at the
same time or after the search command.
RELAY
o----'-vv-----.
1 SEARCHCOMMAND

TYPICAL
SEQUENCE

RELAY
I
~

RELAY
2

CONTINUOUS OPERATION
POWER LOSS
Item
Name
Operation Selection after

Speed
Search
Level
Momentary
PowerOperation
Loss
Mininum Baseblock Time

AT MOMENTARY

Constant to be
Set
11
)

~
~

Factory Preset
0000
1509
6
0.5 s

Even if a momentary power loss occurs, operation can

be continued without any problem.
@]l=XXXO
1st digit
0:
Continuousoperationaftermomenta
ry power loss not provided
I : Continuousoperationafter
Momentary power
loss power
ridethru
differs as
momentary
losstime
provided
shown below, according to the capacity of the
models. (common to both 3phase and singlephase
series)
1/8 to lHP (0.1 to 0.75 kW) : Approx. I second
2 to 5HP (1.5 to 3.7 kW) : Approx. 2 seconds

Note : If a power loss exceeds the momentary power loss ridethru time, low voltage fault occurs, fault contact is output and the
motor coasts to a stop.

FWD (REV) RUN

COMMAND

3. The minimum baseblock time is a time when the inverter output is shut off
during the motor remaining voltage occurrence.
Selling this time shorter can
reduce the time until speed search start, but an inverter protective function such
as ovcrcurrent (OC) may operate because of Lhe motor remaining voltage and
the like. Therefore. do not reduce the time unnecessarily.

108

109

0
Operation when continuous operation after
momentary power loss is provided is as described
below:
undervoltage (UV) is detected, the
CD
output inverter
is shut off and the frequency reference
Whenand run command given before the momentary
value
power loss are
Additionally,
of the undervoltage time
held.
counting
Uu is displayed,
on
the; digital
unit
and digital operator.
starts
during display
counting,
blinking
undervoltage
is
detected,
the
inverter
is shut
If
output
@ After
frombaseblock
the momentary
off for recovery
the minimum
time ~ power loss,
after
sec. checking that the inverter DC voltage
recovered
speed search operation
has
sufficiently,
is
Speed search operation starts when the inverter
performed.
output current exceeds the speed search
operation level ~ set value. At this time, the
new frequency reference value and run command
are read in. The frequency in which the inverter
output current is smaller than the speed search
operation level ~ set value is judged to be the
point,
and reacceleration/redeceleration
is
speed synchronized
performed up/down to the set frequency in the set
accel/decel time.

110

RECOVERY
-,P0.\1:FIMOM;NIAFIY
LOSS

OCCURFIEN
I
C1: .

INPUT POWER
SUPPLy

UV DETECTION ~
SIGNAL

88

---,

MOTOR SPEED

/::; t

t,.c:..;~1,
I
I

'coAsT1NG
INVERTER

OUTPUT
FREQUENCY

,6t:

SEARCH
REACCELERATION

(j)

Varies according to the inverter size. (Assured at 15 ms minimum.)

Operation
is automatically continued if recovery from momentary power loss
in ,6( or Do not provide an excessively small value for the
less.
minimum baseblock time setting. Otherwise,

inverter
protective function may operate at search
the
operation start. (Refer to page 108)

11
1

0
AUTOMATIC

RESTART

Name
Fauk RetryItem
Selection

Speed Search Operation Level

Minm..KTI Baseblock Ti:ne
V/f during Speed Search

AFTER

constent to be Set
ID]
[ID

A FAULT
Factov Preset

~
~

15096
0.5 s
10096

If an inverter fault occurs during running, the

inverter performs selfdiagnosis to restart automatically.
The number of the selfdiagnosis and restarting times
can be set up to 10 times to 1111.
By setting O
times, the fault retry function becomes disabled.
The inverter restarts automatically in case of the
following faults.

CD

Fault retry operation is described

below
If :a fault is detected, the inverter output is shut off for
(i)
the minimum baseblock time !. While the inverter output
is shut off, the fault is displayed on the digital display unit and
the digital operator.
@ After the minimum baseblock time ~.
the fault is
automatically reset, and the speed search operation is performed
from the output frequency at the fault occurrence.
If the inverter output current is larger than the speed
search operation level 111 set value, the speed search
operation starts. The frequency in which the inverter output
current
is smaller than
the speed
search operation level ~ set
speed synchronized
point,
and reacceleration/redeceleration
value
is
judged
to
be
the
performed up/down is to the set frequency in the set

time.
accel/decel
If the total number of faults exceeds the number of retry times

1111.

off.
Then reset
fault iscontact
is output.and(Fault
contact output
is not is
automatic
not performed
the inverter
during
fault
retry.)
output
kept

Overcurrent protection (QC)

@ Overvoltage protection (OV)

The number of fault retry

is cleared to O in
times following cases :
the
fin overheat (OH)
Q)
NoCooling
fault occurs
for more than 10 minutes
@ Fault reset input signal (or

IR~,.)

key on the

FAULT DETECTION --OUTPUT FREQUENCY

.
MOTOR

r/min.

digital operator) is turned ON when the fault is

checked.

112

The power supply is turned OFF.

113

PROTECTIVE FUNCTIONS
ACCEL/DECE
L

HOLD
COMMAND

Item
Name
Accel/Oecel Hold Function

Constant to be
Set [i2}, ~

Factory Preset
See page 78.

When the accel/decel hold command is input

acceleration
or deceleration,
acceleration
or
during
deceleration is prohibited while the command is
input,
and the output frequency is held.
By inputting the stop command, the accel/decel
command is released and the operation is in the
stopped
condition. hold command is input from
The accel/decel
multifunction contact input terminal @ or @ .
For the function of terminal @ or @ , set "11"
[ll]or
to [ll].
To use terminal@: Set [m.
To use terminal @ : Set [ll].
The following shows the time chart when
the accel/decel hold command is input :
FWDRUN J I
I
ACCEUOECEL
1-K)LO
I

I
COMMAND
,
,-4--~

r1._

REFEREN
FREOU:NCY
CE

: :

~
I

........OUTPUT!

: ~-------'

I
:

FREOU:NCY
I

H
.' ..
When the FWD (REV) run command is

FREOU:NCY
AGREED SIGNAL

:
I

..
..
input in the status where the
the baseblock status is . continued and the
.

Note :
accel/decel hold command is input,
motor does not operate.
However, when frequency reference lower limit~ ~ minimum output frequency II]
is set, the motor operates at the frequency reference lower time~

114

115

0
2.10 PROTECTIV
E
Protective
Function

Low
Volt
age
Protec
- tion

Main
Crcui
t
Voltage
Low

FUNCTION
S

Explanatio
n
When the inverter power supply voltage
oops, torcoe becomes insufficient
motor is overheated. Inverter output is
and
stcooec when the main circuit DC
voltage becomes lower than the low
voltage
detection
level.
Detection level : .A4:)prox. 210 V
(230 V, 3-phasel. 170
o: less
V

Protective
Monit
O<
Displa
y

u: :cuv1>

Fault
Outpu
t

Operation

Function

Low
Volt
age
Protec
- tion

Main
Circu
it
Voltage
Low

(240 V, single.phase),
420 v (460 V. 3-phase).

Overcurent
Overcurent
Protection

G-OU'ld-fa.lt
Protection

Overvoltage
Protection

Fuse BIO'M'I

Cooling
Fin
Overheat
(Orly for
Types of
F0<ced
Cooing)

116

The inverter output is shut-off when

the inverter output current becomes
200%
approx.and above of inverter rated
cirrent.

The inverter output is shut-off when

gound-fault
occus at the inverter
a
output
side.
The inverter output is shut-off when the
main circuit DC voltage becomes
excessiveof regeneration energy
because
caused by mot0< deceleration and
Detection
level : Approx. 4 10 V
negative load
0< more
(230 V class 3-phase,
240 V class singlephase).
820 Vo: more (460 v
The fuse clears class).
to prevent wiring from
being damaged by the short-circuit
curent when the main circuit transist0<
fails.
The inverter output is shut-oft when
the cooling fin overheat is detected
therrristo:. Check f0< a defective
by
cooling
tan 0< clogged hlter.

r:
OL

Operation

Protection

{OC)

GF

()peration

Err0<
Causes

G-ouno-faut
Protection

Action to be Taken

Inverter capacity is too sman.

Voltage ct-op due to wiring.
A mot0< of large capacity
connected to the same power
system has been
started.
Rapid acceleration with
generator power supply
Operation sequence v.nen
power is off
Extremelyelectromagnetic
rapid accel/decel
Defective
Motor ON/OFF switching at
contactor
the inverter output side
Short-crcuit at the inverter
output
side
Motor of a capacity greater
than the
inverter rating has been
started.
High-speed motor or pulse
motor has at
been
started. output
G-ound-fault
the inverter
side.

(GF)

capacity
power
system.

and

Transistor error may

Investigate the error
occur.
cause.
correct it, then restart.

Check that motor

insuta- tion is not
deteriorated.
Check that wiring of
load
side are not damaged.

Overvoltage
Protection
Ou

Check the
power supply
voltage.
Check the
power

(OV

(Not
displaye
d)

oH (OH,

Operation

Non
Operatio
n

Operation

Fuse BIO'M'I

Cooling
Fin
Overheat
(Olly fcr
Types of
Forced
Cooling)

Insufficient

deceleration

Negative load (Motor is

time

urrec by the

load.)
High input voltage compared to
motor
voltageovercurent protection
rated
Repeated
(OC)
Repeated overload protection
(Ol.2)
power reset
Rapid deceleration in
excess excitation
(improper V/f characteristic
setting)
Defective cooling fan
Intake air temperature rise
Clogged filter

If braking torque is
not proper, extend the
decel time or connect a
braking resister unit
(option).
Check that the load
is not minus.
Check the power
supply voltage.
Turn OFF the power
once and turn it ON
supply
again.
If the fault occurs
again, replace the
inverter.
Do
Wash
the filter.
not replace
the fuse.
Replace the inverter
when
the inverter cooling fin
is defective.
Intake air
temperature :
104 F (40'C) or less.

11
7

0
Protective
Ft.netion

Motor

Over-

bad
Prote
c lion Inverte
r

Overtcrq.,
e
Detec
-

oon

External Fault
Signal lfl)Ut

Meritor
Display

Explanatio
n
The inve,ter output is stopped when
output current to the motor is detected
by the
electronic
thermal in themotor
inverter.
motor or generalcan be
purp0se
Either
a
inverter duty constant-torque sPeCialized
selected. If more than t'INO motors
are driven, overload protection
The electronic
thermal
by the
should
be osabled.
Useooeates
a thermal
relay
thermal
for eachoutput
oveseor time
limt protector
and the inve,ter
motor.
is
srot-on 'Ahen 10596 or more of the
inver1er
The
operates
ratedmotor
current
occurs. according to
operation selection [constant (No. 37))
Overload
capacity
: 15096.
when the inverter output
current1 mn.
exceeds the overtorque detection level.
This function is used to protect the
machine or to monitor the output
torque.
When an external fault signal is input,
the inverter output is shut-off.

Fa\Jt
Output

oi: : x

Operation

Over-

load
Protec
- tion

ol: 2CQ2l

Operation

ol:

Operation

3COL3l

EF

(EF3)

Operation

EFS
[PFG
CEF5l

Operation

[PFf
JS

For detais of control ci'cut faults, refer to Table 1.9 'Oetaas of CPF Display' on page 37.

118

[ P ,c DD

to

DS

Overload, long operation at

low speed. improper V/f
characteristic setting.
Motor rated current
[constant
(No. 19)] setting is wrong.

nverter

vIf characteristic,

and motor /inverter capacities.

after
an overload
occurs, reset
(If inverter
is repeatedly
the
and
correct
thefault.
cause of
inverter
may
Investigate
Set the rated current of
motor
overload before restart.).
(No.
19).
nameplate value to

Overtorqu Motor current exceeds

e
preset value because
Detec machine error or overload.
- tion

External Fault
Signal Input

External fault condition

occurred.

the
of

If the above measures are

Check
the lower
use the
of
not effective,
Correct
overload[constant
cause
machine.
carrier the
frequency
or(No. 40)).
[constant
(No. 38))
which
set
a higher
detection
is
level
within the allowable
range.
Correct the cause of the fault
input
.

,o,c

GJ

pattern.

1,f

For overtorque detection (OL3), fault display or alarm display can be selected
according to the constant (No. 37) setting. For details, refer to
to"OVERTORQUE
DETECTION FUNCTION" on page 101.
I

Investigate the cause of overload and review the

operation

constant

(EF4)
The inverter output is shut-off when a
transmission error occurs in the
control circuit or a component fails.

Motor

Action to be Taken

Error Causes

Functio
n

ll

ff
Control Crcut
Faut t

Protective

indicate the contents of ogital e>perator osplay.

Record all data of [

then make
fJI..(

noise
Contr Crcuit
initialization.
ibration
or
hock
External
ibration
or
ol
Turn OFF power, then turn
s
Excess s
Fault
ON again. If an error is.
v
t
persistent. replace the
For
detection (OL3), fault display or alarm
display can be
inverter.
according to the
constant (No. 37) setting. For details, refer to
overtorque
selected
'OVERTORQUE DETECTION FUNCTION" on page 101.
I For details of control crcuit faults, refer to Tablel.9 ''Details of CPF
Display' on page 37.

[ P,CD D

to

D 5 indicate

the contents of digital operator display.

119

0
2.1
1

PROTECTIVE FUNCTIONS
(WARNINGS)

Protective
Function
Low-voltage
Protection
(Main Crcut
Voltage
Insufficient)

Overvoltage
Protection

Protective
Function

Explanatio
n
r..:1oni.tor dsplay eoceas when the main
~l'cu1t DC voltage o'ocs under the
detectoo le~el IM'lie the inverter output is
off. Oetectoo level :
Approx. 210 V or less (230
3phase)
Approx. 1?0 or less (240
Approx. 420 V or less (460
singe.phase)
31)hase)

v
vv

r..:,oni.tor display ecoeas when the main

crcut DC voltage rises above the
level
~le the inverter output is off.
detection
Detection level :
3-phase. 240 V class singleApprox. 4 10 V or more (230 v class
phase)

Cooling
Fin
Overheat
(Only for
Types of
Forced
Cooling)

Overtorque
Detection

Sim.itaneou
s Forwa.-d
and Reverse
Ru,
Corrmands

Approx. 820 V or more (460

class>
fl!lonitor display
cooing

Monitor
Oic:nla
Oic:nlav
v
(UV)

u; (Blink)
(OV)
ou(Blink)

Non

Operatio
n

Non
Operatio
n

(OH)

eoceas when the

oH<Blinkl

ar

fin overheats : due to intake

temperature rise.
This function is used to protect the
machine and to monitor the inverter
output torque.
The motor operates according to
selection of constant (No. 37) when the
inverter output current exceeds the
overtorque detection level. The '!lonitor
Wt-.ei:'
forwa.-d
and reverse run
blinks when
"operation
corrrnands
continues" rs preset.
~e simultaneously closed for a period
of time exceeding 500 ms. the inverter
is
stopped[constant
accordng(No.
to the 1preset stop
method

Fault
Ccnla:t () lln

(Ol3)

Non
Operatio
n

Non
Operation

"

Lowvoltage
Protection
(Main
Circuit
Voltage
Insufficient)

Overvoltage
Protection

Cooling
Fin
Overheat
(Only for
Types of
Forced
Cooling)
Over torque
Detection

Action to be Taken
Error Causes

Input voltage drop

Motor current exceeds the

preset value
because of
machine error or overload.

(EF)

EF
<Blink>

Non
Operatio
n

Check the use of machine.

the overload cause or set a
higher
Correct detection level
[constant (No. 38))
which is within the allowable
ranQe,

Defective cooling fan

Intake air temperature rise
Clogged filter

Replace the cooling fan and

clean the filter.
lnta<e fi temperal\.re :

104 F

<40'C)

Check the driven machine

or less
Motor current exceeded the set
value because of machine fault
or overload.

oL 3(Blink
Simultaneou
s
Forward
and Reverse
Run
Commands

Check the main circuit DC

voltage.
Check the power supply
capacity
and power system.

Operation sequence error

3-wire/2-wi'e selection error

and increase the set value

~orrect the cause of the
fault or
[constant
(No. 38)) up to the
machine allowable
value.
Recheck the control
sequence.
32 and
(Nos.
Recheck
constant settings
33).

>l

120

12
1

0
Protective
Ft.netion
External
Baseblock
Signal Input
(Main Ci'cut
Transistor
Instantaneou
s Srut-off)

Cl>

_ .,;

....
~2'
3

Dt.rin
g
Acee!
~~ 06 eratio
n

Eb Dt.ring
Norma
cx? l Ooer
ation

Mont or

Explanatio
n

Disolav

When an external baseblock signal is

oout, the motor coasts to a stop. When
the external
baseblock
signal
is
removed.
the inverter output is
immediately turned on at the previously
set frequency.
Inverter acceleration is stoooed l.\hen
17096
or more of the inverter rated current is
required by the load .
This prevents overload protection
COL 1, OL2) or overcurrent (OC) from
occuring. When current is reduced to less
than 17096,
acceleration
is enabled.when
Output
frequency
is decreased
16096
of the inverter rated current

or

greater

is
requred by the load.
This prevents
i
motor
Deceleration is stopped when the
.g~~ Dt.ring and
inverteris overload
OL2).
voltage
to 1,rise
cause COL
by When
motor
DC
d
current
is
reduced
below
160%,
inverter
Deceler
~.co
regenerative isenergy.
acceleration
enabled This prevents
~}ai ation
overvoltage trips (OV). When DC voltage
decreases. deceleration to the set
~al6
value resumes.

~i

~-&8
(/')-

OI

~
8~

~':
.!!
la

(BB
>

Protective

Fault
CO'ta;t

Qcru

Non
Operation

bb (Blink)

Functio
n
External
Basebloc
k
Signal
(Main
Input
Circuit
Instantaneou
Transistor
s
Shut-off)

i&\
06

-~~

Non

15 During
E-

6'i<

't!

8 f:
a

Action to be Taken

Dt.ring
Acee!eratio
n

~~
Operation

Error Causes

Norma
Oper
l

ano
n

Insufficient power for accel/

deeel
Overload
Phase loss

Set proper accel/decel

[constant (Nos. 09 to
for
time
12)]
smooth operation.

For stall prevention during

normal operation, lighten the
load
or increase
inverter
capacity.

During

Decele
ration

~
..i~

ct-uO
'i5~

ii5.!!l
g>

~.=
'

]~
ss
~J;,

122

E_

.:i

1
I

123