Edenia Distribution Center

Campia Turzii

Standard Offer
Edenia DC
July 2014

Project Description
The new Edenia Distribution Center in Campia Turzii
is a state of the art logistic complex designed to
serve the most demanding operational requirements
in the frozen food business.
The building is named Edenia Distribution Center,
Edenia being one of the most important frozen food
brands owned by Macromex.

Location & Market Access

strategically located in Campia Turzii
24 hours lead time to main markets in the
region

direct connecting roads to all major cities in the

NW of Romania.
direct connection to A3 Highway under
construction, new connection Turda Sebes.

Description
The first temperature controlled high bay warehouse in Romania
The highest frozen high bay in Europe
3 automatic stacker cranes
Operation temperature : -24C main, and +2-4C for chilled area
Oxygen reduction system for fire protection
State of the art WMS (warehouse management system)
Designed for easy later on expansion
Positioned right in the heart of Transylvania, with direct connecting roads to all major cities in the NW

Construction Highlights
cutting edge technologies incorporated in an innovative design
refrigeration based on a two stage ammonia system with
screw compressors fitted with frequency converters for start-up
and variable speeds
the system is provided with heat recovery for use in frost
protection
the racking to the High Bay Warehouse acts as the structural
support of the building
high quality insulated panels (Kingspan) designed for an air
tightness of 0.02 1/h (air flow rate: n50)

Construction Highlights
viewing platform for High Bay Warehouse installed
use of vertical sliding doors designed specifically for -24
degrees temperatures
finished floor levels in line with FEM codes
pre-fabricated concrete structure to the Wide Aisle Warehouse
and Chilled Zones
fully fitted battery charging room
cooling installations for IT/electrical rooms

Construction Highlights
leading combination of insulating material with
compressive strength - use of Foam glass
insulation to the High Bay Warehouse floor
two separate electrical sources ensure continuous
operations
200 lux lighting levels to the Wide Aisle Warehouse
modular lighting control
sophisticated monitoring system to control the
refrigeration installation
external electrical sockets for charging trucks

Key Figures
storage capacity of 17,000 pallets
throughput
conveying system 150 pallets
cranes - 90 double cycle/h, 141 single cycle/h
daily pallets troughput 3000 pallets / 24 h
daily cartons troughput 30,000 cartons / 24h
loading/unloading capacity - 120 trucks/day in&out
Pallet type: max height 1,95m, max weight 1000 kg
number of displayed references - over 600 fast movers
references in picking area - no limitation for slow movers
references in a range of 1.000 references

Key Areas
fully automated High Bay Warehouse of
43 m hight with double deep layout with
a capacity of 15,600 pallets, operated by
3 automatic cranes
piece picking area - ideally located on a
mezzanine platform
wide aisle warehouse including picking
area for fast mover references; adapted
for storage of overhang pallet
pallet conveyors area
marshaling & dispatch areas
value added service area co - packing,
labeling

Receiving / Shipping Process Deep Freeze Area

Technology Highlights Order Preparation

advanced picking strategies
man to goods for very fast movers, combined with
Automatic Replenishment for picking stations
goods to man for low volume items on conveying system
piece picking area
multiorder concept
Automatic Replenishment process for all picking stations
voice picking technology
cross docking & platform enabled (consolidation of multiple
orders)
capability to work internally and outside with pallets and roller
cages

Technology Highlights - Software in Use

advanced WMS solution
inbound planning - Transporeon
capability to interface to various ERP's through:
3rd Party EDI platform + XML (Comarch ECOD
platform all customers)
direct connection with the customer + XML
connection via EDI:
with final Client types of documents - orders,
invoices
with Customers - full logistic cycle and reporting inbound order, receipt advice, delivery order,
delivery advice, stock balance report, stock
transaction history

Quality
staging area for up to 12 hours to ensure
consistent flow of internal processes (picking in
particular) and in-out going
building refrigeration equipment and equipments
full redundancy
cold chain control full process
marshalling and dispatch areas at -25 degrees
cranes control by PLC (storage strategy)
two independent power lines from different
transforming stations
traceability of temperature, remote control & alarm
system

Security
located within an industrial park ensuring a secure
environment
CCTV control full location: internal and external perimeter
control access points for vehicles and staff
full fence & secured gates to building perimeter
fire prevention equipments
oxygen reduction for fire prevention in the HBW
titanus early detection system in the frozen areas
gas suppression system to the server room

Green Energy
high quality insulation solution of the
building
highly insulated doors; inflatable
shelters, insulated docks
residual heat from cooling process used
to heat warehouse floors
no gas connection
external sun louvres to office facade
part of the energy is provided by
renewable means through a nearby
Photovoltaic Park

Location & Market Access - Logistic Flow, National Coverage

Inbound flow

In b
ou
flo nd
w

National coverage for

distribution

BT
MM

VL

AG

CDP

CDP

DISTRIBUTION
CENTER
CROSS-DOCKING
POINT

DJ
CDP

VN

GL

BV
BZ

OT
TR

D
C
B
GR
U

TL

BR

DB

MH

D
C

VS

BC

CDP

PH

GJ

fe
ns

CS

er

HD

a
Tr

TM

HR

CV

SB

ns
f

CDP

NT

MS

Tr
a

AR

Secondary
distribution

IS

BN

D
C
C
ABT

BH

Over 20000 deliveries/month

SV

SM
SJ

Goods transfer

Inboun
d
flow

IL
CL

CDP

CT

Logistics Infrastructure Fleet

Mix of trucks, own and rented in order to be more
flexible regarding deliveries and management of
peaks; Trucks 20 t all rented.
Complex distribution network ensures an order
lead time of 24-48 hours throughout Romania
Trucks equipped with separate temperature areas frozen and chilled
Thermo-diagrams throughout transport to ensure
the quality of the transported products

Vehicle Routing & Scheduling

Dynamic planning system for the secondary distribution creates
more efficient and less expensive distribution routes in a short time
period
Reduced Planning Time shorter deadline orders can be
addressed
Enhance Distribution and Reduce Costs - A reduction of the
number of kilometres, the number of vehicles used, a better
grouping of the deliveries and the balanced work load between
drivers lead to typical transportation cost reduction
Improve Service Delivery - The resulted planning is in compliance
with all requirements and client specifications (time windows,
specific delivery measures)
Maximize Customer Satisfaction - On-time deliveries

Distribution National Coverage

Clients: all segments, national coverage
IKA direct deliveries to POS or to platforms, all IKA clients
Deliveries to platforms:
Kaufland (Ploiesti, Turda), Billa (Ploiesti), Mega (Bucharest), Penny (Bucharest, Turda), Metro (Bucharest)
Frequency of deliveries: 1- 3 times/ week;
Delivery to POS (national coverage):
Carrefour, Artima , Profi, Cora, Auchan ( including ex Real) , etc
Frequency of deliveries: 1- 2 times/ week
HRC
Traditional Trade,
Local KA,
Distributors, etc
Shipment size: from multiple trucks/ delivery to few box/ shipment, depending of client profile

Inbound Planning
All inbounds to warehouses are planned considering
available resources in real time
Each carrier company must book a time slot for
unloading
This gives our partners an easier way to plan their
transport resources more efficient and allows us not to
have peaks in our inbound areas in the warehouses

Standard Offer
Service

UM

Note

Storage
In-Out
Picking

Euro/week
eur/pal
eur/carton

3.11
4.00
0.12

Repalletising

Euro/manhour

4.70

Pallet change

Euro/manhour

4.70

Euro/ month

TBD

one product, one batch per pallet, rate per week

included inbound and outbound
carton max 10kg and max 35 cdc (volum)
pallet dimension non standard; cost of repaletizing depend of carton type,
weight etc ; foiling not included
cost of change + cost of euro pallet; applicable for Euro pallets not suitable
with HBW storage requirement ; depend of goods type if suitable for pallet
convertor machine

Admin
Range

depend of complexity of operations : number or documents, number of

Inbound/outbound

Interface
complexity
Price offerbuilding
may vary depending of storage volume, upon
storage
reservation, number of monthly shipments, complexity of
operations, contract duration

Edenia Distribution Center - The Movie

Thank you!