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EC700B Delivery Manual

16-07-13

Volvo Construction Equipment

Agenda
This delivery manual is intended as a guide for correct handling of the
machine in reassembly and inspections.

1.
2.
3.
4.
5.
6.

Machine Dimension
Transportation Mode
On-Carriage at Discharging Port
Machine Stock at Depot or/ and Dealer
Reassembly at Depot or/ and Dealer
DI (Delivery Inspection) at Depot or/ and Dealer

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Volvo Construction Equipment

1. Machine Dimension
1-1 General purpose machine
Figure

13216
4090

858

4390
4600

650

2700
4000
4230

650

Weight & Dimension


Length (mm)

Width (mm)

Height (mm)

Weight (kg)

13,216

4,230

4,600

70,000

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Volvo Construction Equipment

1. Machine Dimension
1-2 Mass excavation machine
12192

Figure

4825

4665

4090

Weight & Dimension


Length (mm)

Width (mm)

Height (mm)

Weight (kg)

12,192

4,230

4,852

70,000

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Volvo Construction Equipment

2. Transportation Mode

Overview (GP)

70 ton

Mode 1

67 ton

Mode 2

63 ton

Mode 3

47 ton

Mode 4

22ton

25 ton
3- 4 ton
7 ton
23 ton
23 ton

Note) The weight is based on GP machine with 650mm shoe, this weight is subject to specification of machine.

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Volvo Construction Equipment

2. Transportation Mode
2-1 Mode 1: Complete Machine with loose Bucket
Figure

Description
EU : Possible, Need permit. Transport will be very
high, long and low to the ground

NA : Possible , Need permit, Not prefer by region


due to weight
EA : Not accept due to road regulation and vessel
capacity
INT : Not accept due to vessel capacity

Weight & Dimension


Width (retracted)
650mm shoe: 3400mm
750mm shoe: 3500mm
900mm shoe: 3650mm

Specification for GP machine


Length (mm)

Width (mm)

Height (mm)

Weight (kg)

13,211

4,230

4,300

66,300

Note) Weight and dimension is changeable subject to specification.

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Volvo Construction Equipment

2. Transportation Mode
2-2 Mode 2: Complete Machine with loose Arm & Bucket
Figure

Description
EU :Very well possible, This a transport mode
very often used. Complete machine including
arm and bucket can be shipped on one big truck

NA : Possible , take long time to get permit


not prefer by region due to weight
EA : Not acceptable due to road regulation and
vessel capacity

Weight & Dimension


Width (retracted)
650mm shoe: 3400mm
750mm shoe: 3500mm
900mm shoe: 3650mm

INT : Possible for vessel capacity , but some


countries not accept due to road regulation

Specification for GP machine


Length (mm)

Width (mm)

Height (mm)

Weight (kg)

11,640

3,500

3,710

62,900

Note) Removed side walk and hand rail and retracted 750mm shoe.
Weight and dimension is changeable subject to specification.

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Volvo Construction Equipment

2. Transportation Mode
2-3 Mode 3: Base Machine with loose Boom, Arm, Bucket, CWT & Cylinders
Figure

Description
EU :Very well possible, This a transport mode
very often used. Complete machine including
arm
and bucket can be shipped on 1 big truck

NA :It will also allow for easy loading and


unloading from trailers. NA can get permits to
handle this weight configuration in most states

EA ; Acceptable to all vessel and road


regulation.

Weight & Dimension


Note) Weight and dimension is
changeable subject to
specification.

Shoe Width
(mm)

INT : Acceptable to all vessel and road regulation


Length
Height
Width (retract)
Weight
(mm)
(mm)
(mm)
(kg)

650

6,730

3,510

4,000(3400)

46,000

750

6,730

3,510

4,100(3500)

47,700

900

6.730

3,510

4,250(3650)

47,800

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Volvo Construction Equipment

2. Transportation Mode
2-4 Mode 4: Dismantling of Super Structure and Track Frame Assembly
Description

Figure

KOR : Has to be dismantled super structure


and track assy due to road regulation.
(Cargo weight < 25 ton)

Weight & Dimension

Length (mm)

Width (mm)

Height (mm)

Weight (kg)

Supper Structure

5,535

3,420

2,651

22,000

Track assy

5,990

650

1,395

12,200

900mm shoe

5,990

900

1,395

14,000

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Volvo Construction Equipment

2. Transportation Mode
2-5 Loose Parts Specification (Boom, Arm, Bucket, CWT & Cylinders)
Figure

Description

Loose parts are packaged individually by


wooden box .
B

B
A

B
A

Weight & Dimension


Specification for GP machine

Actual packing size is changeable


A (mm)

B (mm)

Boom

8,015

1,770

6,200

Arm

4,233

2,118

3,400

Bucket

2,280

1,780

1,730

2,900

C.W.T

3,420

795

1,274

11,400

Volvo Construction Equipments,Co.


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Width (mm)

Weight (kg)

Volvo Construction Equipment

3. On-Carriage at Discharging Port


- Lifting Instruction for Loading and Unloading

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Volvo Construction Equipment

4 Reassembly
4-1 Building size & Facilities

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4-2 Arrangement of major components

The Indoor

< The in doors: 450m2 >

Weight (Based on EU MRS)

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The Outdoor

< The out doors: 700m2 >

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4-3 Reassembly
4-3-1. Procedures before Start
4-3-2. Installing of Side Track Frame Assembly
4-3-3. Pre-Cleaner Assembly
4-3-4. Track Extension
4-3-5. Counterweight Assembly
4-3-6. Boom and Boom cylinder assembly
4-3-7. Hydraulic Hoses connection Boom cylinders
4-3-8. Hydraulic Hoses connection Boom piping
4-3-9. Arm assembly
4-3-10. Bucket assembly
4-3-11. Before Starting Operation
4-3-12. Reassembly Check Sheet

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Volvo Construction Equipment

4-3-1. Procedures before Start

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Volvo Construction Equipment

4-3-2. Installing of Side Track Frame Assembly (1/2)

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Volvo Construction Equipment

4-3-2. Installing of Side Track Frame Assembly (2/2)

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Volvo Construction Equipment

4-3-3. Pre- Cleaner Assembly

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Volvo Construction Equipment

4-3-4. Track Extension

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Volvo Construction Equipment

4-3-5. Counterweight Assembly


. Fixed Type

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Volvo Construction Equipment

. Equipped with Removal Device

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Volvo Construction Equipment

4-3-6. Boom and Boom cylinder assembly

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Volvo Construction Equipment

4-3-7. Hydraulic Hoses Connection (Boom cylinders)

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Volvo Construction Equipment

4-3-8. Hydraulic Hoses Connection (Boom piping)

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Volvo Construction Equipment

4-3-9. Arm assembly

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Volvo Construction Equipment

4-3-10. Bucket assembly

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Volvo Construction Equipment

4-3-11. Before Starting Operation

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Volvo Construction Equipment

4-3-12. Reassembly Check Sheet (1/2)

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Volvo Construction Equipment

4-3-12. Reassembly Check Sheet (2/2)

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Volvo Construction Equipment

5. Machine Stock at Depot or/and Dealer


5-1 Machine Stocking (1/2)
Figure

Description
1. Check appearance, leakage of oil, water.
2. Stock in a level and firm place.
(Avoiding the mud and a stony field)
3. Apply the rust protection at the potential point
before machine stock
4. Stocking
- Without Boom/Arm: No additional work
- With Boom/Arm: Arm & Bucket is vertical shape
as like left picture with circle
5. Turn off the Radio, light, A/Con switch and
RPM Switch with lowest position in stocking
6. In case of long stocking, turn off the master switch

Dimension

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Remark

Volvo Construction Equipment

5. Machine Stock at Depot or/and Dealer


5-1 Machine Stocking (2/2)
Figure

Description
1. Check the battery charging status, electronic
panel, engine status by starting monthly at least
2. Check the traveling and attachment operating
3. Check leakage of oils, water and rust
- refer to the regular check sheet
4. After checking, take a countermeasure for each
abnormal status

Dimension

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Remark

Volvo Construction Equipment

5. Machine Stock at Depot or/and Dealer


5-2 Check sheet for Machine Stock
Items

Checking
Hyd Oil Level
Hyd Oil Fading

Gauge 1/2
Good

Coolant level

No warning Lamp on I-ECU

Fuel Level

Over 1/3

FUEL TANK: Check water and deposit

None

TRACK: Check tension

Normal

Start key, Instrument panel, Switch board,


Heater, A/Con control switch, alarm equipment

Normal

Operation for heater, air conditioner and control


switches

Normal

Operation cigar lighter, cassette radio, fuel


pump and horn

Normal

Operation cab interior lamp, wiper, washer,


other electrical equipment.

Normal

Light conditions [ON-OFF].

Normal

Check engine starting and controlling and


abnormal noise.

Normal

Check operating conditions of attachment,


speed, abnormal noise and abnormal status.

Normal

Check conditions of traveling, speed, brake,


responsibility, abnormal noise and abnormal
Construction
Equipments,Co.
status.
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Normal

Oil

Exterior

Electrics

Functions

Volvo

Criteria

Remarks

Volvo Construction Equipment

6. DI (Delivery Inspection) at Depot or/and Dealer


6-1 Delivery Inspection Check sheet (1/2)

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Volvo Construction Equipment

6. DI (Delivery Inspection) at Depot or/and Dealer


6-1 Delivery Inspection Check sheet (2/2)

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