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The SIMATIC S7 System Family

SIMATIC
PCS 7
SIMATIC
NET

SIMATIC
Software

SIMATIC
PC

SIMATIC
HMI

SIMATIC
SIMATIC
WinCC

SIMATIC
DP
SIMATIC
Controller

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.1

SITRAIN Training for


Automation and Industrial Solutions

The SIMATIC S7 System Family


SIMATIC
PCS 7
SIMATIC
NET

SIMATIC
Software

SIMATIC
PC

SIMATIC
HMI

SIMATIC
SIMATIC
WinCC

SIMATIC
DP
SIMATIC
Controller

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.2

SITRAIN Training for


Automation and Industrial Solutions

Objectives
Upon completion of the chapter the participant will ...

SIMATIC S7

Siemens AG 2008. All rights reserved.

...

have an overview of the SIMATIC S7 system family

...

be familiar with the S7-300 and S7-400 automation systems

...

have an overview of the modules available for these automation


systems

...

understand the concept of "Totally Integrated Automation" (T.I.A.)

...

be familiar with the programming devices

...

be familiar with the PC requirements for working with STEP7

...

be familiar with the tools of the STEP7 basic programming package

have an overview of the most important tools used in the T.I.A.


concept

Date:
File:

30.07.16
PRO1_01E.3

SITRAIN Training for


Automation and Industrial Solutions

SIMATIC S7 Overview
SIMATIC PG
SIMATIC PC

SIMATIC HMI

SIMATIC Software

MPI Network
Industrial Ethernet

SIMATIC NET

PROFIBUS

PC-based

SIMATIC
Controller
SIEMENS

SF
RUN
STOP

I0.0
I0.1
I0.2
I0.3
I0.4
I0.5

Q0 .0
Q0 .1
Q0 .2
Q0 .3
Q0 .4

CP U 212

Q0 .5

I0.6
I0.7

SIMATIC
S7-200

PROFIBUS DP

AS-Interface

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.4

SITRAIN Training for


Automation and Industrial Solutions

What does "Totally Integrated Automation" Mean

PCS 7

WinCC

Engineering

NET

SIMATIC S7

NET

Instrum.

Drives
M

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.5

SITRAIN Training for


Automation and Industrial Solutions

The SIMATIC S7/C7 and WinAC Controllers


modular

Upper and
middle
performance
range

SIMATIC S7 - 400
Lower and
middle
performance
range

modular

SIMATIC S7 - 300
Micro PLC

SIMATIC C7 6xx

compact

SIMATIC S7 - 200

SIMATIC S7

Siemens AG 2008. All rights reserved.

SIMATIC WinAC

complete

Logo

Date:
File:

30.07.16
PRO1_01E.6

SITRAIN Training for


Automation and Industrial Solutions

S7-200
S7-22x

S7-21x

EM 221

SIEMENS

SF
RUN
STOP

I0.0
I0.1
I0.2
I0.3
I0.4

SIMATIC
S7-200

SIMATIC S7

Siemens AG 2008. All rights reserved.

I0.5
I0.6
I0.7

I1.0
I1.1
I1.2
I1.3
I1.4
I1.5

Q0.0
Q0.1
Q0.2
Q0.3

Q1.0
Q1.1

CPU 214

DI 8 x DC24V
I.0
I.1
I.2

Q0.4
Q0.5
Q0.6
Q0.7

I.3
I.4
I.5
I.6
I.7

Date:
File:

30.07.16
PRO1_01E.7

SITRAIN Training for


Automation and Industrial Solutions

S7-200 Micro Controller

Status Indicators
for Integrated DO
Status Indicators

- Potentiometer
- Memory Card
- Mode Selector

PPI Connection

Status Indicators
for Integrated DI

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.8

SITRAIN Training for


Automation and Industrial Solutions

S7-200: Modules / Expansion Modules (EM)

I / O Modules

SIMATIC S7

Siemens AG 2008. All rights reserved.

Function Modules (FM)

Date:
File:

30.07.16
PRO1_01E.9

Communications
Processors (CP)

SITRAIN Training for


Automation and Industrial Solutions

S7 - 300 Automation System

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.10

SITRAIN Training for


Automation and Industrial Solutions

S7-300: Modules

PS
(optional)

SIMATIC S7

CPU

Siemens AG 2008. All rights reserved.

IM
SM:
(optional) DI

SM:
DO

Date:
File:

SM:
AI

30.07.16
PRO1_01E.11

SM:
AO

FM:
- Counting
- Positioning
- Closed-loop
control

CP:
- Point-to Point
- PROFIBUS
- Industrial Ethernet

SITRAIN Training for


Automation and Industrial Solutions

S7-300: CPU Design


CPU 315-2DP until Oct. 2002

SIMATIC S7

Siemens AG 2008. All rights reserved.

CPU 315-2DP after Oct. 2002

Date:
File:

30.07.16
PRO1_01E.12

SITRAIN Training for


Automation and Industrial Solutions

S7-400 Automation System

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.13

SITRAIN Training for


Automation and Industrial Solutions

S7-400: Modules

PS

SIMATIC S7

Siemens AG 2008. All rights reserved.

CPU

SM:
DI

SM:
DO

SM:
AI

Date:
File:

SM:
AO

30.07.16
PRO1_01E.14

CP

SM

FM

IM

SITRAIN Training for


Automation and Industrial Solutions

S7-400: CPU Design

Error LEDs
Slot for Memory
Card
Mode Selector
MPI/DP
Interface
DP Interface
External
Battery Supply

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.15

SITRAIN Training for


Automation and Industrial Solutions

SIMATIC Embedded Automation - Overview


Modular Controller

Open + Standard PC

IPC

S7-mEC RTX

SIMATIC S7

Highest ruggedness
Modularity
Scalable
Commissioning through
Automators

Highest ruggedness
Modularity
Scalable
Commissioning through
Automators

Rugged (embedded)
Commissioning requires
PC know-how

H / F functionality
10 year replacement
parts availability
Long-term availability
Data-secure

SIMATIC Soft-PLC and HMI


options
Standard PC operating system
and interfaces
Openness (HW + SW)
State-of-the-art PC technology

SIMATIC Soft-PLC and HMI


options
Standard PC operating system
and interfaces
Openness (HW + SW)
Stat-of-the-art PC technology

The Best of Both Worlds

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.16

SITRAIN Training for


Automation and Industrial Solutions

Device Spectrum of SIMATIC Embedded Automation

SIMATIC Microbox 427B- RTX


SIMATIC Microbox 427B- HMI/RTX
SIMATIC Panel PC 477B- HMI
SIMATIC Panel PC 477B- HMI/RTX

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

SIMATIC Panel MP 177/277/377 +


WinAC MP
SIMATIC S7-mEC
SIMATIC WinAC 2008 RTX

30.07.16
PRO1_01E.17

SITRAIN Training for


Automation and Industrial Solutions

An Application Example for PC-based Automation

PLC

WinCC flexible
Thin Client

PG/PC

HMI

Windows
Ethernet
interface

System / Cell network


169.254...

3rd party
device
OUC
192.168...

CBA

PLC

SIMATIC S7

Siemens AG 2008. All rights reserved.

Data server

WINAC RTX
PROFINET
interface

Main application case for PC-based


Automation:

HMI

Field device Drive

Date:
File:

30.07.16
PRO1_01E.18

PROFINET IO local behind CPU to avoid


dependancy on system configuration
(independent assignment of IP addresses).

SITRAIN Training for


Automation and Industrial Solutions

SIMATIC Microbox 427-B RTX "Embedded PC"


System Fault

SIMATIC S7

Siemens AG 2008. All rights reserved.

RUN / STOP

Date:
File:

30.07.16
PRO1_01E.19

SITRAIN Training for


Automation and Industrial Solutions

SIMATIC S7- mEC (Modular Embedded Controller)


Remote Desktop
Protocol (RDP) for
access to all S7-mEC
programs

USB connection
for mouse etc.

Thin
Client

EM PCI-104

EC31 RTX

P-Bus

EM PC

STEP 7 for
parameterization +
diagnosis (RTX)

2x USB
1x IE/PN
1x serial
1x DVI-I
1x serial
1x CF slot

SIMATIC S7

Siemens AG 2008. All rights reserved.

Connection of S7
standard peripherals
Up to 3 PCI cards

Date:
File:

30.07.16
PRO1_01E.20

SITRAIN Training for


Automation and Industrial Solutions

PG/PC Requirements for Installing STEP 7


Operating Systems:

Microsoft Windows 2000 Professional


Microsoft Windows XP Professional
Microsoft Windows Vista

Memory on the
Hard Drive:

Depending on the installation, between 400 MB and 800 MB

Mouse:

Yes

Interfaces:

SIMATIC S7

Siemens AG 2008. All rights reserved.

CP5611 (PCI) or
CP5512 (PCMCIA) or
PC adapter (USB)
Industrial Ethernet Interface (NIC)
Programming interface for Memory Card (optional)

Date:
File:

30.07.16
PRO1_01E.21

SITRAIN Training for


Automation and Industrial Solutions

Installing the STEP 7 Basic Package

Double-click on icon

Activate
through
Start menu

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.22

SITRAIN Training for


Automation and Industrial Solutions

STEP 7 Tools

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.23

SITRAIN Training for


Automation and Industrial Solutions

STEP 7 Software Packages (Examples)


Which PLC?
SIMATIC S7-200

SIMATIC S7-300

SIMATIC S7-300

Necessary
STEP 7
Micro/WIN

STEP 7 Lite

Tele Service

S7- PLCSIM

STEP 7

S7- SCL

CFC

S7- GRAPH

S7- HiGraph

Fuzzy Control

Standard PID
Control

Modular PID
Control

DOCPRO

TeleService

S7- PDIAG

S7- PLCSIM

PRODAVE
MPI

S7- SCL

S7- PLCSIM

S7- GRAPH

SIMATIC S7-400

STEP 7 Professional

SIMATIC S7

Siemens AG 2008. All rights reserved.

Options

STEP 7

Date:
File:

30.07.16
PRO1_01E.24

SITRAIN Training for


Automation and Industrial Solutions

If You Want to Know More about the Topic "TIA"

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.25

SITRAIN Training for


Automation and Industrial Solutions

More Information
Handbuch

Katalog

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.26

SITRAIN Training for


Automation and Industrial Solutions

Programming Sequence Control Systems with S7- GRAPH

S7-GRAPH: The tool for


programming sequence cascades

Compatible with DIN EN 6.1131-3


Designed for the requirements of
production engineering
Graphic division of the process
into steps and transitions
Steps contain actions
Transitions check the conditions
for switching to the next step

S1

T1
S2

The following phases of


automation can be
optimized with S7-GRAPH:

Siemens AG 2008. All rights reserved.

S5

T2

S6

T5

S4

Planning, Configuring
Programming
Debugging
Commissioning
Maintenance, Diagnostics

SIMATIC S7

T4

T3

Date:
File:

30.07.16
PRO1_01E.27

SITRAIN Training for


Automation and Industrial Solutions

The State Diagram Method S7- HiGraph

Position
Cam-operated Index out
switch
Turn left
1 2 4
piece

S7-HiGraph: The tool for


programming using
State Diagrams
Division of the machine into
functional units
Creating state diagrams
for every function unit
States contain actions
State diagrams communicate
using messages

Turn right
Motor

Index

Siemens AG 2008. All rights reserved.

Counterbearing

Coordinator

Planning, Configuring
Programming and Debugging
Commissioning
Maintenance, Diagnostics
Supports reusability

SIMATIC S7

Counterbearing
lock/release

Motor

The following phases of


automation can be
optimized with S7-HiGraph:

Index in

Date:
File:

30.07.16
PRO1_01E.28

SITRAIN Training for


Automation and Industrial Solutions

Programming in the High Level Language S7- SCL

S7-SCL: High level language for


creating PLC programs

Compatible with DIN EN 6.1131-3


(ST=Structured Text))
Certified according to "PLC open"
Base Level
Contains all the typical elements of
a high level language, such as
operands, terms, control statements
PLC specifics are integrated,
such as I/O access, timers,
counters...)

Advantages:

Well structured, easy to understand


program
For those knowledgeable in high
level languages
For complex algorithms

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

FUNCTION_BLOCK Integrator
VAR_INPUT
Init
: BOOL; // Reset output value
x
: REAL;
// Input value
Ta
: TIME;
// Sampling interval in ms
Ti
: TIME;
// Integration time in ms
olim
: REAL;
// Output value upper limit
ulim
: REAL;
// Output value lower limit
END_VAR
VAR_OUTPUT
y : REAL:= 0.0;
END_VAR

// Initialize output value with 0

BEGIN
IF TIME_TO_DINT(Ti) = 0 THEN
// Division by ?
OK := FALSE;
y := 0.0;
RETURN;
END_IF;
IF Init THEN
y:= 0.0;
ELSE
y := y+TIME_TO_DINT(Ta)*x/TIME_TO_DINT(Ti);
IF y > olim THEN y := olim; END_IF;
IF y < ulim THEN y := ulim; END_IF;
END_IF;
END_FUNCTION_BLOCK

30.07.16
PRO1_01E.29

SITRAIN Training for


Automation and Industrial Solutions

CFC - Tool for Graphic Interconnection of S7 Blocks

CFC (Continuous Function Chart):


Tool for graphic creation
of PLC programs

Blocks are placed on


function charts
and interconnected
Interconnection is
possible:
- between I/O fields
- also to blocks in
other charts
Sources and destinations
are managed in the
margins

Advantages

Program creation for


technologists
quick creation, testing
and commissioning times

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.30

SITRAIN Training for


Automation and Industrial Solutions

Process Diagnosis with S7- PDIAG

Process diagnosis: Detection of


faults occurring outside the PLC

S7- PDIAG: Tool for configuring


the fault definition in STL, LAD, FBD

Sensor/actuator defective, movement faulty, ...

Integrated in the development environment


Simple formulation of fault monitoring and
message texts (during and after the program
session)
Fault detection and criteria analysis are
conducted automatically
Comprehensive information for the operator on:
type of fault
location of fault
cause of fault

Message

Reduction of down-time
I 1.0

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.31

I 1.1

Q1.0

SITRAIN Training for


Automation and Industrial Solutions

Testing User Programs with S7- PLCSIM

S7-PLCSIM: Simulation software


for offline testing of PLC programs
Functional program test
on a simulated CPU
with display/modify I/O
Testing of user blocks in
LAD, FBD, STL, S7-SCL,
S7-GRAPH, S7-HiGraph, CFC
S7-PDIAG, WinCC

Advantages
Faults can be detected early and eliminated
Many tests are already possible in the office
without the final hardware

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.32

SITRAIN Training for


Automation and Industrial Solutions

Runtime Software for Closed-loop Control Engineering Tasks

Configuration
tool

Basic SW
or
option
package

PID Controller

No

Basic SW

Basic SW PID Control

Yes

Basic SW

Standard PID Control

Yes

Option

Modular PID Control

Yes

Option

Fuzzy Control

Yes

Option

Neuro Systems

Yes

Option

Closed-loop control m.

Yes

Overview

S7-200

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

S7-300

30.07.16
PRO1_01E.33

S7-400

C7

SITRAIN Training for


Automation and Industrial Solutions

Communicating with SIMATIC NET

ProcessReal-Time
Communication

Safety
Safet
Safet
Motion
Netzwerk
Dezentrale
y
Distributed
IT-Standards
IT-Standards
y PROFINET
Control
Management
Feldgerte
Field
devices
& Security PROFINET
Dezentrale
Verteilte
Netzwerk
PROFINET
IT-Standards
Verteilte
Feldgerte
Motion
NetzwerkIntelligenz
IT-Standards
Installation
NetzwerkMotion
Network
Intelligenz
Verteilte
Control
Motion
NetzwerkControl
Installation
Installation
Verteilte
Leitebene
Installation
Distributed
EchtzeitAutomation
Control
Installation
Intelligenz
Intelligence
Kommunikation

Industrial Ethernet

Zellebene
PROFIBUS
Field level

Actuatorsensor
Interface
SIMATIC S7

Siemens AG 2008. All rights reserved.

Actuatorsensor
level

Date:
File:

30.07.16
PRO1_01E.34

SITRAIN Training for


Automation and Industrial Solutions

Operator Control and Process Monitoring with SIMATIC HMI


Process visualization
system
SIMATIC WinCC

Process visualization
system
SIMATIC WinCC flexible

SIMATIC PG, PC

SIMATIC Panels, PGs, PCs

WinCC flexible 2005

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.35

SITRAIN Training for


Automation and Industrial Solutions

Process Visualization and Operator Control with WinCC

anzahl ()
float zae
begin
if wert > 0
begom
zae = zae + 1
end
end

Motor
on
Valve closed
Flap
up

Programming
Interfaces

Alarm Logging
(Message System)

Process visualization
Standard
Interfaces

Tag Logging
(Archiving)
Protokolle

Report Designer
(Report System)
SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

PLC
Communication
30.07.16
PRO1_01E.36

SITRAIN Training for


Automation and Industrial Solutions

Process Automation with SIMATIC PCS 7


Engineering System

Process terminal 1

Process terminal 2

Process terminal 3

Terminal bus
WinCC OS

WinCC OS-Server

System bus
S7-400 as
central unit
FM
SV

ET 200M

DP
FM

SV

DP

Field devices

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.37

SITRAIN Training for


Automation and Industrial Solutions

DRIVES Technology

Consistent drives spectrum for all applications


From standard drives with 100 W
up to large drives with 50 MW
Motion and vector control
Technology-specific closed-loop
controllers

SIMATIC S7

Siemens AG 2008. All rights reserved.

Date:
File:

30.07.16
PRO1_01E.38

SITRAIN Training for


Automation and Industrial Solutions

The SINAMICS Family


Frequency Converter for Standard Applications

SINAMICS G110

SINAMICS G120

(single drive)

(single drive)

SINAMICS G150
(single drive)

Frequency Converter for Motion-Contol Applications

SINAMICS S120
Blocksize
(single drive)

SIMATIC S7

Siemens AG 2008. All rights reserved.

SINAMICS S120

SINAMICS S120

Chassis

Cabinet Module

Booksize
(modular)

Date:
File:

30.07.16
PRO1_01E.39

SITRAIN Training for


Automation and Industrial Solutions