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BOBBIN RELATED PROBLEMS

BY- Sharvari Shankar

OBJECTIVE

To ensure that the bobbin is not the problem.

Troubleshoot bobbin related problems that


hamper the production

PROBLEM DESCRIPTION

Bobbin case and bobbin may hamper the production.


Various bobbin related problems are as follows:
Wrong Type of Bobbin.
Bobbin Thread is Low or Out.
Bobbin is Over wound.
Bobbin Case Not Properly Inserted into the Machine.
Bobbin Tail Too Short.
Improper Bobbin Tension or Dirty Bobbin Case.
Damaged Bobbin Case.
No track of bobbin
Thread bunching or "Birds nesting "of thread under
the fabric.

CAUSE AND EFFECT ANALYSIS


MACHINE

MAN
Dropping
of
bobbin
case
Less
Knowledge
regarding bobbin
issues

No emergency extra
bobbins

Improper
Bobbin Case
Tension

Over bound
due to
carelessness
Improper trimming
tail thread

Bobbi
n Case
break

No standardised Bobbin
Tracking
Wrong
Bobbi
n

Unwinding of the
wound bobbin in
case of changeover

METHOD

MATERIA
L

Bobbin And
Bobbin Case
Problems

5 Why Analysis
Wound Bobbin Unwound for prerun/changeover
Bobbin thread is required to be of new
colour.
Extra Bobbin with Previous colour
thread unbound.
No provision of new bobbins.
Carelessness

5 Why Analysis
Bobbin Thread is Low or Out.
Bobbin tension that is too loose or too
tight.
As bobbins unwind, the tension
becomes inconsistent.
Bobbin was fixed without checking
Bobbin Not wound properly

POSSIBLE SOLUTIONS

An emergency spot of extra material such as bobbin


case bobbin Should be introduces, in the sense to
make sure the bobbin do not cause production delay.

New bobbin can be issued while sewing for a new


style and when change in colour of bobbin is required.

Bobbin change process Standardisation.

Bobbin tracking : Giving each bobbin and bobbin


case a number or marking in order to identify the type
and compatibility.

Use of attachment to keep Extra bobbins