PRESENTATION ON INDUSTRIAL

TRAINING AT

BY: ASHISH JAIN

10001005010

About NFL Panipat

Situated on NH.1 and Delhi-Amritsar railway trunk
route.
Brand name of product is KISAN UREA.
Plant capacity of NFL panipat is 511500 tons of
urea.
Capacity of ammonia plant is 900 metric tons per
day.

INDUSTRIAL VIEW

RAW MATERIAL REQUIRED

For the production of 900 metric tons/day of ammonia and

1550 metric tons/day of urea, following raw materials are
required;
Fuel Oil 910 metric tons/day
COAL 1650 metric tons/day
WATER 17 metric tons/day
ELECTRICITY
26 MWH
Feed stock (fuel oil) is obtained from refineries like IOCL,
Panipat and IOCL Mathura.

Block diagram for

ammonia and urea
synthesis
SRU

Air

Air
Seperatio
n Unit

Oxyg
en
Fuel
oil

Gasificati Raw
Gas
on &
Carbon
Recovery

H2S
Removal

H2S
free
gas

CO Shift
Conversi
on

CO2
rich
gas

CO2
Removal

CO2
free
gas

Liquid
Nitrogen
Wash

Pure
Hydrogen

Carbon
dioxide

Ammonia Ammo
Urea
Synthesis nia
Synthesis

Urea
Concentr
ation

Urea
Prilling

Urea

Bagging

Urea
Product
1550
Te/day

AIR SEPERATION UNIT

Feed Air Condition
Flow Rate

140,000 Nm2/M as dry basis

Pressure

7 kg/cm2

Temperature

45C

Relative humidity

100% or less

Production
Oxygen
Quantity
Purity

Max.
25,920 Nm3/Hr
Normal 22,615 Nm3/H
Min. 98 vol.% Moisture and CO2 free

Pressure
Temperature

500 mm H2O
19oC

Nitrogen
Quantity
Purity

Max. 30,000 Nm3/H

Min. 99.99vol.% CO2and moisture free
O2 content: less than 8 ppm

Pressure
Temperature

500 mm H2O
19oC max.

AIR SEPERATION UNIT

Block Diagram
N2

P
2

T7

K10

19

18

ASU PARAMETERS AS ON
03.06.03

HC
4

E7
0
T1
6

T1
5

T
8

T1
4
P5

54

E5
6

D40

E7
2

P
4

D41

E6
2

E54

E4
1

T19

T1
3

C41

P
3

E7
4

1.5 K
N2

T2

-178

WLR0
2

C40

E52
B

T1
2

1
44
5

P1
T2
0
3

E4
0

E6
0

E52
A

2
289

T2
1

T1

T1
1

ALUMINA

M.S
.
ALUMIN
A

E50
B

M.S.

T2
0

LRCK
10

E50
A

REF.
UNIT

51

K20

T6

T1
8

N2
1.5K AIR

K30

-191

2
5

-193

T2
2

E7
6

GASIFICATION
RAW MATERIAL SPECIFICATION
Material
LSHS

Oxygen

Steam

Flow Rate

Pressure

10,000Kg/ 135Kg/Cm2
Hr

7800Nm3/H 64 Kg/Cm2
r

64 Kg/Cm2
11,000

Temperature
70 C

40 C

430 C

GASIFICATION
TO
FLARE

GA101

FCV-103

EB101
40 K
STEAM

10
1
10
2

TO
FLARE

FA101
BF
W

O2

DC101

FLUSH
ING
STEAM

Carbo
n
Scrub
ber

PCV110
EA105

EC101
WH
B

EA102
20
0
C

120 K
N2

64 K
STEAM

Gasifiers
A,B,C

Raw
Gas

FCV109

GA- FD108 102

big
recycle
PCV103

FCV102

Tank

EB102

PCV106

Steam
85 Te/hr
105 ata

GA102

85750 Nm3/hr,
49 ata, 45 C

Econo
miser

FA104

Quench
Pipes
A,B,C
HCLCV101
105

Carbon Slurry
to Carbon
Recovery
Section

DA102

BF
W
FA-105

GA103
Carbon
Separator
A,B,C
From Carbon
Recovery
Section
(Return Water
Receiver)

DESULPHURISATION
H2S Removal
Rectisol Feed Pressure
: 480 Kg/cm2
Rectisol Feed Temperature : 45C
Outgoing Gases Composition
Gases to sulphur Recovery:
Gas
H2S
CO2
CH4
COS

Pressure
(Kg/cm2)
5.0
5.0
5.0
5.0

Temperature(C) Volume (%)

18
47.5
18
50.3
18
0.2
18
2.0

AMMONIA SYNTHESIS
RECYCLE

N2 (g) +
2NH3 (g)
NITROGEN

3H2 (g)

HYDROGEN

AMMONIA

SYNTHESIS CONDITION:
TEMPRATURE: 380-520 CELCIUS
MAX PRESSURE: 260Kg/cm2

FINAL PRODUCT COMPOSITION

AMMONIA
MOISTURE
TEMPRATURE
PRESSURE

99% BY
WEIGHT
0.1% BY
WEIGHT
11 DEGREE
CELIUS
18 Kg/cm2

THANK YOU