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1. Name of Elastomer?
2. Locate the
Elastomer?
Applications of EVA
Medical Tubes
Milk Packaging
Beer Dispensing Equipment
Bags
Shrink Film
Deep Freeze bags
Applications of EVA
Co-extruded & laminated Film
Ice Trays
Gaskets
Gloves
Cable Insulation
Inflatable Parts
Running Shoes
Elastomer Material:
Isoprene / Polyisoprene Application:
Car Tyres
Inner Tubes
Belts
Anti-vibration Mounts
Electrical Insulation
Rubber Linings,
Shoes
Grips
16
Gloves
Car Tyres
Anti-vibration Mounts
Seals
Belts
Electric insulation
Rubber lining pipes
Medical equipment
Charles Goodyear
The vulcanization
process
Inventor of pneumatic
or inflatable tyre
Discovered by US
inventor in 1839
Patented in 1844
Elastomer Material:
PolyChloroprene
(Neoprene) Application:
Brake Seals
Diaphragms
Hoses
O-Rings
Footwear
Skin-tight & stretchy wet-suits
Hypalon?
Brake?
Elastomer Material: PU
Soft, Stretchy material & fabric
Available in all grades of
thermoplastic, elastomers & thermoset
materials
Easily foamed with a blowing agent
Open cell / closed cell, microcellular, Filter grades with varying
Hardnesses
Strongest of elastomers
Application of PU:
Cushions
Packaging
Shoe soles
Fuel hoses
Gears
Bearings
Car Bumpers
Adhesives
Fabric coating
26
27
Silicone Elastomer:
High Performance
High Cost
Temperature Range : Up to 300 deg C
Thermoplastics
Guess & write the total Number of Plastics
commercially available
15 in Alphabetical Order
Acrylonitrile Butadiene
Styrene (ABS)
Tough, Resilient & Easily
Molded
Can be given vivid colors
ABS-PVC Alloy > ABS
Weather resistant
Can be painted
Applications?
Acrylonitrile Butadiene
Styrene (ABS)
Scooty Panels?
37
Applications of ABS:
ABS-PVC in Power Tool Casings
Safety Helmets
Car Interior components Business
machines
Wheel Covers
Boat Hulls
Weather Seals
FDA Approved?
INTRODUCTION TO PLASTICS
PART 2
38
Applications of CA:
Tool & Cutlery Handles
Illuminated Signs
Decorative Trim for cars
Drawing Stencils
Pens
Applications of CA:
Blister packing
Laminating with Aluminium Foil
Spectacle Frame
Goggles
Cover for TV Screens
44
Ionomer Material:
Ionomer Material:
Applications:
Food Packaging
Athletic boot soles
Ski Boots
Ice Skate Shells
Wrestling Mats
49
Applications:
Thermal Pipe Insulation
License Plate Holders
Automotive Bumpers
Blister Packs for Food
Bottles
50
53
55
56
Applications of PC:
Ideal for Compact Disc
Safety Hard Hats
Housings for Power Tools
Toughness & Impact Resistance make it ideal for Safety
Shields
Hard hats & Helmets
61
Applications of PC:
Scooty Experience?
Transparent Roofing (ISKCON & Glass House)
Lenses
Laminated Sheet for Bullet-proof Glazing
Kitchen, Table & Microwave Cookware
Sterilizable Medical components
Material : PEEK *
*Poly-Ether-Ether-Ketone is a
high performance engineering
Thermoplastic, characterized by
High Stiffness, Strength &
Resistance to heat
64
Material : PEEK
Price of PEEK >> 50
times of PP / 10-20 times
of Nylon
Application limited to
high end technical cases
Applications of PEEK
Electrical Connectors
Hot water meters
F1 Engine components
Valve, Bushings & Bearing components
Wire & cable coatings
Film & Filament for specialized applications like
pump wear rings
Electrical Housings
Polyethylene (PE)
Polyethylene (PE)
Polyethylene (PE)
Applications of PE
Oil Container
Milk Bottles
Beer Crate
Shrink wrap
Squeeze Tubes
Disposable Clothing
Household Appliance (Chopping Board)
Applications of PE
Plastic Bags
Paper coatings
Cable Insulation
Low cost ropes
Packing Tape reinforcement
Applications of PET:
Drink containers both pressurized or
unpressurized
Carbonated Drink Containers
Electrical Fittings & Connectors
Photographic & X-Ray Film
Industrial strapping
Applications of PET
Blow Molded Bottles
Audio & Video tapes
Drawing Office Transparencies
Capacitor film & Decorative Film
Metallized Balloons , Windsurfing sails
Oven-proof cookware
Credit Cards
Material:
Polymethyl-Methacrylate
(Acrylic, PMMA)
Applications of PP
Ropes
Automobile Air-ducting
Parcel shelving & air cleaners
Garden Furniture
Washing machine Tank
Wet-cell Battery case
Pipe & Fittings
Applications of PP
Beer-Bottle Crates
Capacitor dielectrics
Cable Insulation
Kitchen Kettles
Car bumpers
Suit-cases
Artificial Turf
Thermal underwear
Mechanical forms
dramatically improved
by blending with
Polybutadiene(PBD)
but with a loss of
optical transparency
HIPS(10%PBD) is
stronger even at low
temperatures (-12deg
C)
Applications of PS:
Toys
Light Diffusers
Beakers
Cutlery
Applications of PS:
Household appliances
Video-Audio Cassette case
Electronic Housings
Refrigerator Liners
Foam packaging
Applications of tpPUR:
Cushioning &
Seating
Packaging
Running Shoe soles
Tyres
Wheels
Fuel Hoses
Gears
Applications of tpPUR:
Bearings
Car Bumpers
Adhesives
Transmission Belts
Diaphragms
Coatings that are resistant to dry-cleaning
Furniture
Thermal Insulation in Fridges & Freezers
Material PVC:
Material PVC:
Applications of PVC
Applications of PVC
Applications of tpPVC
Garden Hose
Vinyl flooring
Windows & cladding
Vinyl records
Dolls
Applications of elPVC
Artificial leather,Wire insulation, Sheet
Material:
Poly Tetra Fluoro Ethylene PTFE
Material:
Poly Tetra Fluoro Ethylene PTFE
Applications of PTFE
Applications of PTFE
Moldability
High
Low
Processabilty:
PVC
Very good physical properties
Low in cost
Difficult to injection-mold
Narrow temperature range between its melting
and degradation points
Thermoset Plastics
Disadvantages of Thermosets:
1. Long Processing Time
2. Non-recyclability
MATERIAL : Epoxies
Application of Epoxies
Application of Epoxies
Material: Phenolics
Commercialized in 1909 triggering a revolution
in Product Design
Fairly strong
Can take colors to a certain extent
Quick & economical Replacement for Ivory
Stiff, chemically stable
Good electrical properties (Corona Discharge?)
Material: Phenolics
Fire resistant
Good Insulators
Resist Heat & chemical attack exceptionally well
Easy to mold
Low in cost
Applications of Phenolics
Electrical Parts like Switches, Sockets,
Connectors, Relays
General Industrial Applications
Water lubricated bearings
Brake Pistons
Micro-wave cookware
Applications of Phenolics
Handles
Coatings
Adhesives
Sandwich structures
Good choice for Distributor cap shown (Moped
Story?)
Material : polyester
Application of Polyester
Laminated Structures (Matrix for GFR deck
chair shown)
Furniture Products
Bowling Balls
Simulated Marble
Sewer pipe Gaskets
Application of Polyester
Pistol Grips
TV Tube implosion Barriers
Boats
Lamp Housings
Skylights
Thank You