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SECTION 22
SECTION 26
Copyright 2005, TWI Ltd
THIS
D AT U M
EDGE
Lack of
sidewall
fusion
241
Arc
Strike
C
30Undercut
1.5 max
236
4mm.
Page 1 of 3
153
Poor
Name:
[Block capitals] Mr. I C Plenty
Excessive
weld
12-14mm metal
Height 4mm
Code/Specification used: TWI 09-09-03
B
40
2mm
Welding
position: Flat /PA
on
3mm
in 50mm
eld length
230
Gas
pore
> 1.5
22
87
FROM
51
NOTES:
Slag
8
inclusion
Welding process
EXAMPLE PLA
Signature: I C
M E AS U R E
WELD FACE
30
15
EDGE
10
2mm
Incomplete
root 50
penetration
EXAMPLE PL
B
Lack of root
20Fusion
247
Root
concavity 2
deep
3mm
4mm.
Poor
1283-4mm
Page 2 of 3
D AT U M
tion height :
THIS
NOTES:
FROM
23
M E AS U R E
WELD ROOT
QUESTIONS ?
REMEMBER!
TERMINOLOGY:
Use standard terms.
Do not use abbreviations.
ACCURACY:
All dimensions in millimetres.
No need to scale.
Measurements to be as accurate as
possible.
PRESENTATION:
Sketch to be as neat as possible.
The key to passing the
examination.
Copyright 2005, TWI Ltd
I C Plenty
SPECIMEN NUMBER 001
EXTERNAL DEFECTS
Defects
Noted
Defect Type
Accumulativ
e
Total
1
25mm x 4mm
Maximu
m
Allowan
ce
2mm
2
Section/
Table No
3
15
Accept/Reject
4
Reject
15
Poor blend
Smooth
Reject
Incomplete filling
22mm
None
Reject
N/A
------------
----------
Accept
Reject
70mm long
Arc strike
Slag Inclusions
3 x 25mm
50mm
None
12
Reject
Undercut
1.5mm
depth
1mm
Reject
Surface Porosity
1.5mm
1mm
Reject
Cracks/Crack-like defects
40mm
NONE
Reject*
ROOT DEFECTS
Misalignment
2mm
2mm
Accept
4mm
2mm
15
Reject
50mm
NONE
13
Reject
20mm
NONE
11
Reject
Root Concavity
2mm depth
1mm
10
Reject
Root Undercut
NONE
------------
----------
Accept
Cracks/Crack-like defects
NONE
------------
----------
Accept
Slag inclusions
NONE
------------
Accept
Porosity
NONE
------------
Accept
Laps/Laminations
NONE
------------
----------
Accept
10mm
referenced
TWI-I
N/A
Refer
Spatter should have been removed before inspection.
Seek
advice
I C Plenty
Signature.........................................................
*Delete which is not applicable.
Date.....................................................................................
Use the other side for any comments.