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MPD
Definition
An adaptive drilling process used to precisely
control the annular pressure profile
throughout the wellbore
International
Association of
Drilling
Contractors
11
Conventional
Surface Eq.
To
Driv
p
e
Shaker
Mud
Pump
Mud Pit
12
Conventional Drilling
Drilling fluid pumped down
string Returns back up
annulus to surface
Formati
on
Pressure
Drilling Window
We
ll
Dept
h
Pore
Pressure
Fracture
Pressu
Drilli
re
ng
Windo
w
Pressu
re
Less than
Pore
Pressure =
Influx to
Greater
Wellborethan
Fracture
Pressure
= Breakdown
of formation
ie Fluid
losses
14
While drilling:
Connections
Top Drive,
Rotates and
circulates fluid
through drill
Drill pipes
racked
stringstring
We
ll
Dept
h
Fracture
Pressu
re
Bottom
Hole Pore Pressure
Pressure
Pressu
re
15
We
ll
Dept
h
Pore
Pressure
Pressu
re
Fractu
rePressu
re
Narrow
Drilling
Window
Cannot
afford to
loose the
Circulation,
pressure
willfrom
take
an influx
Cannot
increase
mud
break
density,
will
down
formati
on
16
We
ll
Dept
h
Shal
e
San
d
Narro
Drilling
w
Window
This
Well is
Un
Drillable!
Pore
Pressure
Pressu
re
Fracture
Pressu
re
Narrow
Drilling
Window
Cannot
afford to
loose the
pressure
from
Circulation,
will take
Cannot
increase
an influx
mud
break
density,
will
down
formati
on
17
MPD
Can make Previously Un-drillable
wells, Drillable.
Advantages of MPD
Surface Back
Pressure
Drilling with
MPD
Fluid Density
+ Friction
+ back
pressure
We
ll
Dept
h
Static
weight:
Fluid
density
Pressu
re
Drill through
Narrow
Drilling
NoWindows
loss in
Bottom Hole
Pressure
connecti
during
ons
Increased
visibility of
unfavourable
well
conditions
Greater
control of
down bottom
hole pressure19
To
p
MPD
Surface
Eq.
Driv
e
Constant
circulation
Mud Gas
separator
Shaker
3 Part
Telescopic
Joint
Mud Pit
Mud
Pump
RCD
(Rotating Circulating
Device)
Surface
Flow
Spool
Annular
Top of
Marine Riser
Choke
manifold
20
MPD
Equipmen
t
Circulating Subs
Next
of
stand
Drill
pipe
Che
ck
Valv
es
Side
inlet
hos
e
21
MPD Equipment
Rotating circulating device; RCD
Positioned in Marine riser string
near surface
Sealing elements are tight
against drillpipe
Seali
ng
elements
drillpi
seal
around
pe
Beari
ng
rotates
drillpi
with
pe
Preven
ts
returns
fluid
passing
up the
22
MPD Equipment
Flow Spool, Surface Annular
Flow spool directs returning fluid from annulus
through flexible flow lines
RCD
Surfa
ce
annul
ar
Flow
Spool
Flow
lines
Surface annular in place in case of emergency where
Top
of
Marin
e
23
MPD Equipment
Downstre
Choke
ManifoldCoriol
am fluid
flow
is
mete
r
Flowli
ne
hose
s
24
25
MPD Equipment
Control and Display system
Flow
In
Flow
Out
Back
Pressu
re
Chok
e
positio
n
26
Rig Considerations
Non MPD moonpool
Choke
Manifold
Telescopic
Joint RCD
Surface
TAnnular
op of Marine
27
Flow
Riser Spool
Rig Considerations
Each rig is unique with different designs and equipment
MPD compatibility is a large scale engineering project
28
Non standard
operation
Rig
Considerations
MPD rig up in moonpool
We introduce new
Operating procedures,
Testing regimes,
Maintenance plans and
Rig up procedures
New to our crews, training
and familiarisation is
essential.
Training helps ensure a
safe and efficient
operation
29
Risks of
MPD &
Controls in
place
No Static flow check
30
Risks of
MPD &
Controls in Surface Back
Pressure
Loss of back pressure
place
Fluid Density
or circulation
Drilling with
MPD
+ Friction
pressure
We
ll
Controls:
Dept
Redundancy
h of
circulating equipment
Pressu
re
Risks of
MPD &
Controls in
Plugging of surface equipment
Controls:
place
Built in redundancy
Flushing points
18
Marin
e
6
Flowlin
es
4
Choke
Manifol
d
6 lines
back to
shakers
32
This is
to
Scale
!!
Asse
ts
Environm
ent
33
MPD History
PMC
D
CBH
P
Rig Name
Rig Type
Location
Customer
Year
Application
Status
Trident 8
Jack Up
Cabinda
Gulf
2003
PMCD
Completed
Sedco 601
Semi Sub
Indonesia
Santos
2004
Completed
Sedco 601
Semi Sub
Indonesia
Santos
2005 - 2006
PMCD w/ Risercap
Completed
Roger W. Mowell
Jack Up
Malaysia
Talisman
2006 - 2007
CBHP
Completed
Constellation II
Jack Up
Egypt
BP
2007
CBHP, HPHT
Completed
Jack Up
Gabon
Total
2007
CBHP, HPHT
Completed
Deepwater Frontier
DP Drillship
India
Reliance
2007
Completed
Actinia
Semi Sub
India
Reliance
2008
Completed
Arctic III
Semi Sub
Libya
ENI
Completed
Harvey H. Ward
Jack Up
Malaysia
Talisman
2009
CBHP
Completed
Shelf Explorer
Jack Up
Malaysia
Talisman
2009
CBHP
Completed
Trident IX
Jack Up
Indonesia
Pearl
2010
Completed
Sedco 601
Semi Sub
Malaysia
Petronas
2010
CBHP
Completed
GSF Explorer
DP Drillship
Indonesia
MSEC
2010 - 2011
Ongoing
Semi Sub
Nigeria
Addax
2011 - 2012
CBHP, HPHT
Completed
Actinia
Semi Sub
Malaysia
Petronas
2011 - 2012
PMCD w/Risercap
Completed
Marianas
Semi Sub
Ghana
ENI
2012
CBHP, HP
Completed
HH Ward
Jack Up
Indonesia
Pertamina
2012
PMCD
Ongoing
2008 - 2009
34
Bending the
Curve in
Deepwater 35