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Basic Knowledge
Contents
. Bearing MFG Basic Process
. Bearing Material
. Forging Process
. Turning Process
. Heat Treatment
. Grinding Process
. Bearing Assembly
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Forging
Turning
Heat Treatment
Grinding
Roller
Material
Assemble
Turning
Heat Treatment
Grinding
Casting
Turning
Milling
Deburring
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. Bearing Material
Bearing Ring and Roller Material
NO
Material Performance
Common Material:
High-carbon chromium bearing steel:
Good hardness
Toughness
Gcr15 Gcr15SiMn
Other Material:
Carburized bearing steel
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bronze QAL10-3-1.5,
Ferrous Metal:
Quality carbon steel thin plate
Non-metal:
Engineering nylon, Phenolic adhesive
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. Forging
Forging is the preliminary processing of bearing ring making, its also
named blank processing.
The main purposes of bearing ring forging processing are:
1. To obtain the semi-finished ring which is similar with the bearing, so as to
enhance the efficient of metal material and reduce the mechanical machining
work, and at last to save the cost of production.
2. To eliminate the inner defect of metal, improve metal organized system, so as to
make the metal be with proper streamline distribution and with good
compactness, and at last to enhance the life span of bearings.
Hot Forging metal is heated to be above the crystallization temperature
widely used.
Forging
barely used.
Warm Forging metal is forged in the temperature between hot forging and
cold forging
in test period.
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Material
Air Hammer
Heating
Cutting
Heating
Press
Staving
Machine
Shaper
Anneal
Plain Forging
Machine
800 1100
800 1100
Semifinished
Products
780 810
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. Turning
Turning is for semi-finished bearing ring and roller, its also called
forming process.
Turning
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inner
face
Outer
face
grinding
marking
roller
rail
oil
groove
Chamfer
Semifinished
products
Outer
Face
Cutting
Outer
Face
Curvature
Chamfer
Semifinished
Products
Usually, the equipments used are specially for bearing processing, and
are arranged according to the distributed procedure follow.
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. Heat Treatment
Heat treatment is the key processing procedure to
enhance the bearing inner quality.
quenching
800 840
cleaning
tempering
2nd quenching
190 210
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. Grinding
Grinding is the final processing of bearing ring and roller, it is called finished product
processing.
Grinding
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Facing
Inner or
Outer
Diameter
Roller
Channel
Tempering
Roller
Channel
Grinding
Outer
Diameter
Finished
Ring for
ASSY
Facing
Outer
Diameter
Vibrating
Finishing
Finished roller
for assembly
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. Bearing Assembly
Bearing assembly is the final process of bearing manufacturing;
it has very important effect to the bearing performance.
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Finished roller
Cleaning
Match clearance
Assemble
Cage
Anti-rust
Treatment
Vacuum Inner
Packaging
Outer
Packaging
Final
Inspection
Warehouse storage
or shipping
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