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WELDING
Welding
ARC WELDING
90
80
Voltage
70
60
50
40
Normal Operating
Voltage Range
30
20
10
20
40
60
80
100
120
Amperage
130
140
160
180
200
33
32
31
Voltage
Small Voltage
Change.
Large Current Change
100
Amperage
200
300
Dasar
proses pengelasan yang menggunakan
busur panas untuk mencairkan material
dasar dengan elektroda yang secara
simultan flux akan membentuk slag yang
berfungsi melindungi logam las dari
oksidasi.
1) electrode holder
2) flux coated consumable electrode
3) welding arc
4) component being welded
5) fume extractor
6) current return lead
Dasar
Proses pengelasan dimana busur api
dibentuk antara ujung tungsten dan
logam dasar dengan menggunakan inert
gas argon atau helium sebagai
pelindung dari oksidasi.
ADVANTAGES
DISADVANTAGES
SMAW
Easy to operate
Applicable for restrictive
access and weld position
Not required gas for
shielding
High wastage of
welding electrode
Relative low
deposite rate
Start stop problem
GTAW
FILLER METALS
(WELDING CONSUMABLES)
SMAW Electrodes
Core Wire
Electrode Coating
Core Wire
FILLER METALS
(WELDING CONSUMABLES)
CARBON STEEL ELECTRODES
8
E701
AWS
XX
Type of Coating
Welding Position
Strength of Electrode
Electrode
FILLER METALS
(WELDING CONSUMABLES)
AWS E 7016
Trade name : Kobe LB-U
E- Electrode.
70- 70,000 Pounds/sq in. Tensile Strength.
1- All position welding electrode.
6- Type of Flux Coating. (Low Hydrogen Potassium)
FILLER METALS
(WELDING CONSUMABLES)
AWS E 7018
Trade Name : Lincoln LH 70MR
E-Electrode.
70-
FILLER METALS
(WELDING CONSUMABLES)
GROUPING OF MATERIALS
IN WELDING
AWS D1.1:
Grouping material in AWS D1.1 is based
on the strength levels and welding
characteristics.
Material
GROUPING OF MATERIALS
IN WELDING
ASME SECTION IX:
Base metal is assigned with P. No.
grouping based on its nominal chemical
composition, weld ability and mechanical
properties.
List
GROUPING OF MATERIALS
IN WELDING
API 1104:
Base metal is grouped in accordance
with its yield strength.
Grouping
Material Classification
(Type & Grade)
AWS
Grouping
- Group I materials: A36, A53 Gr. B,
API 5L Gr. B
- Group II materials: API 2W Gr. 50/50T,
API 2H Gr. 50,
API 2Y Gr. 50,
ABS EH 36
- Group III materials: API 2W/2Y Gr. 60,
ASTM A572 Gr. 60
- Group IV materials: ASTM A709 Gr. HPS70W
Material Classification
(Type & Grade)
ASME
Grouping
- P1 materials: A-53 Gr. B, A106 Gr. B,
A333 Gr. 6, A350 LF2
- P8 materials: A312 TP 316(L),
A240 TP 304, A358 TP
304L
- P10H materials: A790 S31803,
A182 F51
Material Classification
(Type & Grade)
API
1104 Grouping
HEAT TREATMENT
PREHEAT
PWHT
HEAT TREATMENT
PREHEATING
HEAT TREATMENT
PREHEAT
HEAT TREATMENT
POSTWELD
HEAT TREATMENT
Stress Relief as it sometimes known, is
defined as heating to a suitable
temperature (for steel, below the critical);
holding long enough to reduce residual
stresses; and then cooling slowly
enough to minimize the development of
new residual stresses.
HEAT TREATMENT
POSTWELD
HEAT TREATMENT
PWHT shall be in accordance with
material grouping and thickness.
(Reference ASME B31.3; ASME VIII
Division 1 and AWS D1.1)
WELDING PROCEDURE
SPECIFICATION
Welding Procedure Specification (WPS)
is a written qualified welding procedure
prepared to provide direction for making
production welds to code requirements.
WELDING PROCEDURE
SPECIFICATION
WPS contains the following variables:
Essential
WELDING PROCEDURE
SPECIFICATION
WPS contains the following variables:
Supplementary
WELDING PROCEDURE
SPECIFICATION
WPS contains the following variables:
Nonessential
WELDING PERFORMANCE
QUALIFICATIONS
PERFORMANCE
QUALIFICATION
TEST REQUIRED TO DETERMINE A
WELDERS, WELDING OPERATORS,
OR TACK WELDERS ABILITY TO
PRODUCE SOUND WELD
SIMILAR WITH WPS, THERE ARE
ALSO ESSENTIAL AND NON
ESSENTIAL VARIABLES.
WELDING PERFORMANCE
QUALIFICATIONS
EACH
WELDING PERFORMANCE
QUALIFICATIONS
F NUMBER (ASME IX)
Fundamentally
PROCEDURE QUALIFICATION
RECORDS (PQR)
PROCEDURE QUALIFICATION
RECORDS (PQR)
Procedure Qualification Record (PQR)
is a record of a welding data used to
weld a test coupon. The PQR is a record
of variables recorded during the
welding of the test coupons. It also
contains the test results of the tested
specimen.
MECHANICAL TESTING
TENSILE TEST
A standard test piece that gripped at
either end by suitable apparatus in a
testing machine which slowly exerts an
axial pull so that the steel is stretched
until it breaks. The test provides
information on proof stress, yield point,
tensile strength, elongation and
reduction of area
TENSILE TEST
TENSILE TEST
TENSILE TEST
TENSILE TEST
TENSILE TEST
BEND TEST
Bending
BEND TEST
BEND TEST
HARDENESS TEST
HARDENESS TEST
HARDENESS TEST
IMPACT TEST
A test
IMPACT TEST
IMPACT TEST
IMPACT TEST
IMPACT TEST
LATERAL EXPANSION
Lateral
IMPACT TEST