QUICK

LIME

FINE

BRIQUETTING

WELCOMES

Bokaro Steel Plan

PRESENTATIONS

ON

.
& CAPITAL REPAIR OF
REVAMP, TECHNOLOGY UPGRADATION
BRIQUETTING PLANT

ON

CONVERSION CHARGE BASIS.

CAPITAL REPAIR AND MODIFICATION OF BAG HOUSE AT LIME

DISCHARGING BUILDING
EMMISSION.

FOR

50 Mg/Nm3 STACK

MECHANISED HOUSE KEEPING WITH VACUUM CLEANING

SYSTEM

ON

BOOT BASIS.

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LIME

FINE

BRIQUETTING

*BRIQUETTING*

The process of transforming

finely divided particles
into particles of a larger size
by the introduction of outside forces.
.

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LIME

FINE

BRIQUETTING

VISAKHAPATNAM STEEL PLANT

Lime Briquetting Useful Industrial

Material Recycling Process
Successfully Implemented
AT
VISAKHAPATNAM STEEL PLANT

Production Started in 1996

By our Associates
AVANI LIME TECH PVT LTD
.
The Briquetting rolls are 18" (457.2mm) in
diameter and 6" (152.4 mm) wide, with halfbriquette cavities machined into their
circumference faces.
Calcium Stearate is added as a Binder &
Lubricant
Briquettes Shape: Almond shape
Size along major axis: 50mm
Size along minor axis: 25mm
Thickness: 20mm
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LIME

FINE

BRIQUETTING

Reasons Industrial Materials Recycling

Preserves our Natural Resources by Decreasing
the demand for Virgin Materials
Conserves Energy and Reduces Greenhouse Gas
Emissions by Decreasing the demand for
Products made from Energy
Intensive
.
Manufacturing Processes
Save Money by Decreasing Disposal Costs for the
Generator and Decreasing Materials Costs for
End Users
Minimize or Eliminate Dust
Improve House Keeping
Specifically at BSL, Stop (-) 10 mm Lime going in
the Converter
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LIME

FINE

BRIQUETTING

PROBLEM & SOLUTION

When limestone is calcined in kilns for quicklime

10 to 20 per cent of the stone abrade & emerge
as
.
fines
Handling and shipping the fines is difficult
There are various industrial processes to use
fines
More practical alternative
IS

#Quicklime fines into Briquettes#

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LIME

FINE

BRIQUETTING

PROCESS

Lime briquetting is a process of

compaction of lime fines into
briquettes of a size similar to the
premium product in almond shapes.
.
In this form, the full volume of fines
can be reclaimed and used along
with the top-quality lime.
This can significantly improve plant
productivity and cut unit costs by
making use of raw material.

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LIME

FINE

BRIQUETTING

Binders & Lubricants

Binders or Lubricants are additives that

increase the
strength of the briquette by helping to hold
.
the particles
together.
Lubricants are mixed into the feed material
before
briquetting and provide a denser briquette
by reducing
friction between particles during
compaction.
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LIME

FINE

BRIQUETTING

The Briquetting Machines

The basic components of a roll-type briquetting
Machines are two rotating rolls ,
with half-briquette cavities cut into the
circumference of each. The cavities on opposing
rolls match up as the rolls turn, momentarily
forming whole cavities as both halves
simultaneously pass through the roll centre-line.

.
Loose material is fed between the rolls at their
nip region
(where the rolls come together),
filling the cavities just prior to closure.
Pressure applied to the material by the closing
of the cavities compresses
the materials into a solid mass.
As each cavity passes beyond roll center-line,
its two halves naturally move apart, allowing
the formed briquette to slide out and
discharge from the machine.
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LIME

FINE

BRIQUETTING

TYPICAL FLOW
DIAGRAM

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LIME

FINE

BRIQUETTING
TYPICAL FLOW DIAGRAM

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

At Bokaro Steel Plant

in the RMP
area one Quick Lime Fines Briquetting Plant
was commissioned in the year 1990
and due to change in. the product mix it is
lying inoperative for more than 20 years
Lime Fines Briquetting System was Designed,
Manufactured & Commissioned by Macmet

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

PROBLEM
Briquetted lime produced had the crush strength
less
.
than that of natural
pebble lime
As a result, briquettes would suffer
breakage and disintegration
during material handling breaking into powder
half way to the user departments ,
SMS I & II.
This exactly what CAUSED the RMP
SYSTEM TO FAILURE
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QUICK

LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

Material Flow Diagram

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

Briquetting Flow Diagram

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

Condition of 1st Machin

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

Condition of 2nd Machin

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

PRESENT STATUS OF LIME FINES BSL

At present the entire (-) 10 mm quick lime not
separated at any stage, thus being fed in the
Converters.
.
The fines are generating pollution problem at all the
area involved i.e. Lime Receiving Building, Junction
Houses, and SMS I & II.
There are approximately 100 tons per day (-) 10 mm
lime is generated. The Guaranteed generation has
been advised of 50 tons

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LIME

FINE

BRIQUETTING

BOKARO STEEL PLANT

Briquetting Plant

APPROX TOTAL COST OF WORK INCLUDING SUPPLIES

Rs16 80, 00,000/PROCESSING COST PER TONNE (based on 50
tons/day)
Rs 5,000/Ton
.
COST of Production of Lime for BSL
Rs 10,500/Ton
Cash Accruals per Annum
Rs 18 crores
Material Recovery per Annum
37,000 Tons

C LEA N EN VI RO NME NT
NO FI NES A DDED TO CO NV ERTO RS
O LD PL ANT VA LU E RE AL ISATI O N

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REVAMPING BAG HOUSE

LIME DISCHARGING BUILDIND

STATUS

System is not working at all

No Proper Skirting
.

All Dampers failed

Purging System failed

Bags are removed or choked

Air Compressor not working

Suction also seems to be less

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REVAMPING BAG HOUSE

LIME DISCHARGING BUILDIND

SULUTION
We will do total System
Up gradation
.
Capital Repair
Replacing the type of Bags and size
New latest Air Purging System
New Air Compressor with Drier
Will do O & M with spares
AND

Guarantee less then 50 mg/Nm3 Stack emission

For a lumsum per month charges including cost
of finance and O&M
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MECHISED HOUSE KEEPING

LIME DISCHARGING BUILDIND
INDUSTRIAL VACUUM CLEANING SYSTEM

We will
INSTAL INDUSTRIAL VACUUM CLEANING &
RECOVERY SYSTEM
.
ON
BUILT OPERATE & TRASFER BASIS

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MECHISED HOUSE KEEPING

LIME DISCHARGING BUILDIND
INDUSTRIAL VACUUM CLEANING SYSTEM

P & I DIAGRAM

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LIME

FINE

BRIQUETTING

Thank you
WE SHALL
.
BRING
A CHANGE IN THE
LIME DISCHARGING BUILDING
WORTH
IMPLEMENTING
ELSE WHERE
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Bokaro Steel Plan