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LATHE MACHINING
MACHINE SHOP
Is shop where materials are cut to the
required shape and size according to the
necessity for the use of civilization or ready
to sell in the market. It is a floor of
assembly of several machine tools like
Lathe, Planning, Shaping, Milling, Drilling
and Power saw, etc.
LATHE MACHINE
Is amachinetool which rotates the work-piece
on its axis to perform various operations such
as cutting, sanding, knurling, drilling, or
deformation, facing, turning, with tools that are
applied to the work-piece to create an object
which has symmetry about an axis of rotation.
A machine for shaping wood or metal by means
of a rotating drive which turns the piece being
worked on against changeable cutting tools.
Speed Lathe
A light, pulley-driven lathe, usually without
a carriage or back gears, used for work in
which the tool is controlled by hand.
Usually it is driven by a variable speed
motor. It is use in turning wood, centering
metal cylinders and metal spinning.
Bench Lathe
Turret Lathe
Lathe Chuck
Faceplate
Is a handy accessory for turning oddshaped work that cannot easily be held
in a chuck.
Steady Rest
Long workpieces often need to be supported in the middle,
as cutting tools can push (bend) the work piece away from
where the centers can support them, because cutting metal
produces tremendous forces that tend to vibrate or even
bend the workpiece. This extra support can be provided by
a steady rest it stands stationary from a rigid mounting on
the bed is clamped to a fixed point on the ways, usually near
the end, and has adjustable 'fingers' that are adjusted so
that they lightly contact the outside of a long and/or limber
workpiece to keep it from wobbling or thrashing., and it
supports the workpiece at the rest's center, typically with
three contact points 120 apart.
Steady Rest
Follower Rest
Is similar to asteady rest, but is
attached to and travels with the
carriage to provide a moving support
for the work behind the cutting tool.
This is very handy when trying to turn
limber work which would otherwise
bow out away from the tool. If you
have ever wondered about the two
screw holes on the left edge of the
carriage, now you know what they are
for - they are the mounting holes for
the follower rest.
Follower Rest
Dead center
Tailstock
Thetailstockis a tool (drill), and centre mount, opposite
the headstock. The spindle(T5)does not rotate but does
travel longitudinally under the action of a lead screw and
handwheel(T1). The spindle includes ataperto hold drill
bits, centers and other tooling. The tailstock can be
positioned along the bed and clamped(T6)in position as
dictated by the work piece. There is also provision to
offset the tailstock(T4)from the spindles axis, this is
useful for turning small tapers, and when re-aligning the
tailstock to the axis of the bed.
The image shows a reduction gear box(T2)between the
hand wheel and spindle, where large drills may
necessitate the extra leverage. The tool bit is normally
Carriage
Tool post
Headstock
Houses the main spindle(H4), speed
change mechanism(H2,H3), and change
gears(H10). The headstock is required to
be made as robust as possible due to the
cutting forces involved, which can distort a
lightly built housing, and induceharmonic
vibrations that will transfer through to the
work-piece, reducing the quality of the
Lathe Bed
Is a robust base that connects to the
headstock and permits the carriage and
tailstock to be moved parallel with the axis
of the spindle. This is facilitated by
hardened
and
groundbed-wayswhich
restrain the carriage and tailstock in a set
track.
By Tool Holders
Drill Chuck
Use for the operation of making a hole
where none existed previously. In this
operation, the job is rotated at the turning
speed on lathe axis and the drilling tool
fitted on tail stock spindle is fed into the
work axially by hand.
Collet Chuck
This type of chuck is used for production
work for holding the bar type of jobs, much
easier for changing the tool by means of
spanner.
Center Drills
Center Drills
Tool Blank
Application
Turning Operation
SPEED in Turning
Always refers to the spindle and the workpiece.
When it is stated in revolutions per minute(rpm) it
tells their rotating speed. But the important figure for
a particular turning operation is the surface speed,
or the speed at which the workpeece material is
moving past the cutting tool. It is simply the product
of the rotating speed times the circumference (in
feet) of the workpiece before the cut is started. It is
expressed in surface feet per minute (sfpm), and it
refers only to the workpiece. Every different
diameter on a workpiece will have a different cutting
speed, even though the rotating speed remains the
same.
FEED in Turning
Always refers to the cutting tool, and it is
the rate at which the tool advances along
its cutting path. On most power-fed lathes,
the feed rate is directly related to the
spindle speed and is expressed in inches (of
tool advance) per revolution ( of the
spindle), or ipr. The figure, by the way, is
usually much less than an inch and is
shown as decimal amount.
Depth of Cut
Is practically self explanatory. It is the
thickness of the layer being removed from
the workpiece or the distance from the
uncut surface of the work to the cut
surface, expressed in inches. It is important
to note, though, that the diameter of the
workpiece is reduced by two times the
depth of cut because this layer is being
removed from both sides of the work.
Facing Operation
Is the producing of a flat surface as the result of a
tool's being fed across the end of the rotating
workpiece. Unless the work is held on a mandrel,
if both ends of the work are to be faced, it must
be turned end for end after the first end is
completed and the facing operation repeated.
The cutting speed should be determined from the
largest diameter of the surface to be faced.
Facing may be done either from the outside
inward or from the center outward. In either case,
the point of the tool must be set exactly at the
height of the center of rotation.
Facing Operation
Parting Operation
Is the operation by which one section of a
workpiece is severed from the remainder by
means of a cutoff tool. Because cutting
tools are quite thin and must have
considerable overhang, this process is less
accurate and more difficult. The tool should
be set exactly at the height of the axis of
rotation, be kept sharp, have proper
clearance angles, and be fed into the
workpiece at a proper and uniform feed
rate.
Parting
Threading Operation
This requirement is met through the use of
the lead screw and the split unit, which
provide positive motion of the carriage
relative to the rotation of the spindle.
Boring Operation
Always involves the enlarging of an existing hole, which
may have been made by a drill or may be the result of a
core in a casting. An equally important, and concurrent,
purpose of boring may be to make the hole concentric
with the axis of rotation of the workpiece and thus
correct any eccentricity that may have resulted from the
drill's having drifted off the center line. Concentricity is
an important attribute of bored holes. When boring is
done in a lathe, the work usually is held in a chuck or on
a face plate. Holes may be bored straight, tapered, or to
irregular contours. Boring is essentially internal turning
while feeding the tool parallel to the rotation axis of the
workpiece.
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