AUTOMATION OF

BMS SYSTEM OF
BOILER USING
PLC LADDER LOGIC
Authorised By
SANTOSH BHARADWAJ REDDY
Email: help@matlabcodes.com
Engineeringpapers.blogspot.com
More Papers and Presentations available
on above site

ABSTRACT

The problem of operation and safety posed by a Recovery Boiler is much

more than a conventional utility/Industrial Boiler. The Black Liquor
from Pulp Mill is acquired by Evaporator which is sent to Liquor Fired
Boiler.
Recovery Boiler is basically a chemical recovery process unit where the
organic material in the black liquor is burnt, while the sodium salt is
reduced and drained as molten smelt from the furnace bottom.
At the same time, Super Heated Steam which is the byproduct is utilized
for steam generation. Flue Gas is sent out through Chimney through I.D
Fan. The Green Liquor is sent to Causticizing Plant for Generation of
White Liquor.
The BMS System is a part of LIQUOR FIRED BOILER(LFB 5) of Soda
Recovery Plant. HoneyWell PLC is used to study the BMS System in
BOILER Plant..

In LFB5 the BMS system includes Primary, Secondary/Tertiary fans,

Liquor Guns, Oil Burner Valves, Induced Draft Fan, Electrostatic
Precipitator, Economizers, Steam/ Mud Drum, Furnace and Pumps to
circulate water .
In BMS system the Furnace is first Purged completely i.e., to flush the
Furnace with fresh air. In this duration of Purging (120ms) all valves
should be closed.
The BMS provides for the proper sequencing of equipment during the
normal startup operating and shut down procedures and provides for an
auxiliary fuel trip and/or an alarm during an adverse burner or unit
operating condition.
This is accomplished through the use of pre-wired logic and various
Interlocks.
The Industrial parameters like Temperature, Pressure, Flow, Level are

The Implementation section includes Level Control in a Reaction

Vessel which is performed using Siemens PLC.
In Level Control 4 Digital Inputs and 6 Digital Outputs are used. So ,
taking a prototype of Level Control, I try to use PLC to automate the
process.
Initially, the Liquid-1 is filled into Tank/Vessel using a pump via Inlet
valve-1. There are 3 levels namely Low, Medium, High. When Low and
Medium levels are reached Inlet valve-1 stops and Inlet valve-2 supplies
Liquid-2 until the High Level is reached.
Then Motor mixes both the Liquids for the specified time, the mixture is
drained out through Outlet valve.
Timing is to be maintained for running of Motor. Considering the PLC,
digital input is taken from limit switch.
The programming can be done by using various Simulation softwares
like
VERSAMAX
SIMATIC S7 etc.

JK PAPER MILLS PROCESS FLOW DIAGRAM

Raw materials
Mixed Hard Wood
& Bamboo

Dust

Chipper House
White Liquor

Digestor

Weak
Black
Liquor

Washing /
Screening
Oxygen
Generation Plant

Chemical
Recovery Boiler

Evaporator

Steam

Oxygen
Delignification

Turbo Generator
Set

Power distribution for

Process & Colony

Unbleached Pulp
Storage
Chlorine Dioxide
Plant

Coal Handling
Plant

Causticizing Plant

DG Set

Grid Power

Coal Fired
Boilers

Steam

Process Plants

Bleaching
(CD + EOP +D)
Bleached Pulp
Storage

Steam

Pulp Drying Plant

Stock Preparation
Coating
Plant

Paper Machines

Rewinders

Rewinders

Cutters

Cutters

Finishing House

Sales Godown

Wills Cutter
Market

BAMBOO
&
WOOD

WHITE LIQUOR

Pulp to Paper
Process

STEAM
WBL :16-18%

EVAPORATOR

LIME
CBL :55%-65%

WWL

STEAM

SMELT
RECOVERY
BOILER

G/L

RECAUSTICIZING STEAM
AREA

INTRODUCTI
ON

 BMS stands for BURNER MANAGEMENT

SYSTEM. It is a part of Liquor Fired Boiler in Soda
Recovery Section.
The problem of operation and safety posed by a
Recovery Boiler is much more than a conventional
utility/Industrial Boiler.
It is basically a chemical recovery process unit where
the organic material in the black liquor is burnt, while
the sodium salt is reduced and drained as molten smelt
from the furnace bottom. At the same time, the heat
released is utilized for steam generation.

 Though predominantly the heat for the process is obtained

from the burning of the black liquor, supplementary heat
from oil fired auxiliary fuel burners is required to start up
the unit, regulate the char bed , avoid blackouts and to
augment additional steam.
Here we are using PLC Programming and developed
Ladder Logic for Inputs and Outputs. The inputs and
Outputs are Digital ones.
The PLC used for BMS is HONEYWELL 620-35 PLC.
Software used is 620 WINLOADER Version 5.4 .

LIQUOR FIRED BOILER

SUPER HEATED/ DRY STEAM to TURBINE
SATURATED STEAM

SUPER HEATER

FURNACE
PULP
MILL

FLUE GAS
TO CHIMNEY

FLUE GAS

ESP

WHITE
LIQUOR
SMELT

DUST

MUD
DISSOLVER
TANK
87-95 DEG.C

WBL

STORAGE
TANKS

ESP ASH TANK

Na2SO4

G/L

PUMP

EVAPORATORS

WWL

SALT
CAKE
MIXING TANK

CAUSTICIZING
PLANT

THICK
BLACK LIQUOR

CBL
STORAGE TANKS
60-65 DEG.C

SECONDARY
HEATER
118 DEG.C

INDIRECT
HEATER
112 DEG.C

HBL
102 DEG.C

ID
FAN

BMS SECTION
SUPER HEATED/ DRY STEAM to TURBINE
SATURATED STEAM
SUPER HEATER

S
T
E
A
M

STEAM
DRUM

FLUE
GAS

ESP
PLATES

ID
FAN

FLUE
GAS

HBL
pump
SCMT

S
T
E
A
M

HAMMERS
FLUE
GAS

DUST
ESP ASH
TANK

pump

DAY
OIL
TANK

SA /
TA
FA
N

FEED WATER
PUMP

PA
FA
N

FIRING
ZONE

MUD
DRUM

IGNITOR
SPOUT
TANK

SMELT

ECONOMIZERS

THEORY
of
BMS

FEATURES
The BMS provides for the proper sequencing of equipment
during the normal startup operating and shut down procedures
and provides for an Auxiliary fuel trip and/or an Alarm during
an adverse burner or unit operating condition.
This is accomplished through the use of pre-wired logic and
various Interlocks.
The BMS is a local-manual relay system.
Starting burners are started and stopped locally from their
associated local switch boxes while the various header trip
valves are opened and closed remotely from associated Push
Buttons on BOILER CONTROL DESK(BCD).

BMS PANEL
BURNER
1
BURNE
R ON

BURNE
R
OFF

OIL GUN
ENGAGE
D

HEA
IGNITOR
ADVANCED

HEA
IGNITOR
RETRACTE
D

ATOMISING
V/V
OPENED

ATOMISING
V/V
CLOSED

BURNER
V/V
OPENED

BURNER
V/V
CLOSED

SCAVENGE
V/V
OPENED

SCAVENG
E
V/V
CLOSED

FLAME
FLAME SCANNER
SCANNER
SHOWS NO
SHOWS FLAME
FLAME

BURNE
R ON

BURNE
R
OFF

OIL GUN
ENGAGE
D

HEA
IGNITOR
ADVANCED

HEA
IGNITOR
RETRACTE
D

ATOMISING
V/V
OPENED

ATOMISING
V/V
CLOSED

BURNER
V/V
OPENED

BURNER
V/V
CLOSED

SCAVENGE
V/V
OPENED

SCAVENG
E
V/V
CLOSED

FLAME
FLAME SCANNER
SCANNER
SHOWS NO
SHOWS FLAME
FLAME

BURNE
R ON

BURNE
R
OFF

OIL GUN
ENGAGE
D

HEA
IGNITOR
ADVANCED

HEA
IGNITOR
RETRACTE
D

ATOMISING
V/V
OPENED

ATOMISING
V/V
CLOSED

BURNER
V/V
OPENED

BURNER
V/V
CLOSED

SCAVENGE
V/V
OPENED

SCAVENG
E
V/V
CLOSED

FLAME
FLAME SCANNER
SCANNER
SHOWS NO
SHOWS FLAME
FLAME

BURNE
R ON

BURNE
R
OFF

OIL GUN
ENGAGE
D

HEA
IGNITOR
ADVANCED

HEA
IGNITOR
RETRACTE
D

ATOMISING
V/V
OPENED

ATOMISING
V/V
CLOSED

BURNER
V/V
OPENED

BURNER
V/V
CLOSED

SCAVENGE
V/V
OPENED

SCAVENG
E
V/V
CLOSED

FLAME
FLAME SCANNER
SCANNER
SHOWS NO
SHOWS FLAME
FLAME

BURNER
2

BURNER
3

BURNER
4

BOILER
EMERGENCY
TRIP

EMERGENCY
DRAIN & TRIP
AUXILIARY
FUEL TRIP
PUSH
BUTTON

BOILER
TRIP

NO
BOILER
TRIP

ID
FAN
STAR
T
PER
MIT

AUXILIARY
FUEL TRIP
PUSH
BUTTON

SA/TA
FAN
STAR
T
PERM
IT

HO
PRESS
URE
LOW

LAM
P
TES
T

PA FAN
START
PERMIT

HO
TEMPE
RATUR
E
LOW

BLACK
LIQUOR
PUMP
START
PERMIT

OPE
N
HOT
V

SA/TA
FAN
RUNNIN
G

ID FAN
RUNNING

PRECIPITA
TOR
OUTLET
TEMP.
>270
DEG.C

CLOS
E
HOTV

EMERGENCY
DRAIN &
TRIP NOT
ACTIVATED

AUXILIA
RY
FUEL
TRIP

PRECIPITAT
OR
OUTLET
TEMP.
<270 DEG.C

OPE
N
HOR
V

FEED
WATER
SHUTOFF
VALVE
CLOSED

CLOS
E
HORV

START
PURGE
PUSH
BUTTO
N

PURGE
READY

ALL
SCANNE
R
SHOW
NO
FLAME

STAR
T
SCAN
NER
FAN-A

PURGE
IN
PROGR
ESS

AIR
FLOW
<30%

STOP
SCANNE
R
FAN-A

AIR
FLOW
<30%

PURGE
COMPL
ETE

ALL
EMERGEN
CY DRAIN
V/V S
CLOSED

DRUM
LEVEL
VERY
LOW

START
SCANNE
R
FAN-B

DRUM
LEVEL
VERY
HIGH

STOP
SCANN
ER
FAN-B

ATOMIS
ING
STEAM
PRESS
URE
LOW

FURNA
CE
PRESS
URE
VERY
LOW

ATOMISI
NG
STEAM
PRESSU
RE HIGH

FURNAC
E
PRESSU
RE
VERY
HIGH

FUNCTION
The following operations of the function are achieved in the
BMS.
Boiler purge.
Main oil header trip valve open/close operation.
Ignitor oil header trip valve open/close operation.
Auxiliary fuel burner ignitor ON/OFF operation.
Ignitor Flame scanning.
Auxiliary fuel burner start/stop operation.
Auxiliary fuel trip production.
Emergency drain trip protection.

FURNACE PURGE
Before any auxiliary fuel can be introduced in the unit(initial
or after an auxiliary fuel trip)a satisfactory furnace purge cycle
must first be completed. To start a furnace purge cycle,
proceed as follows:
Establish an (I.D. Fan Start,Permissive)by completing all of
the following conditions.
*1A. All Emergency drain valves are closed.
*1B. Main oil header trip valve and ignitor trip valve closed.
*1C. Feed Water shut off valve is open.
1D. Evaporator outlet temperature less than 525oF.
1E. Precipitator outlet temperature less than 525oF.

 (*) Conditions preceded by an asterish are not required once

the ID fan is running.
2. Place I.D. Fan in service.
3. Place the Fans in service.
4. Adjust the primary air flow to maintain a minimum of 30%
of full load air flow.
5. See that all of the starting and all of the load carrying burner
valves are fully closed.
6. Reset the boiler trip by depressing the BOILER TRIP
RESET Push Button.
7. When the purge ready light comes on indicating that all of
the purge requirements have been completed depress the
PURGE START PUSH BUTTON.

TRIP VALVE OPERATION

MAIN OIL HEADER TRIP VALVE:
Depressing the main oil header trip valve open push button
once the furnace purge is completed, will open the main oil
header trip valve.
If the trip valve fails to open, check to see that,
All burner valves closed.
No auxiliary fuel trip exists.
As the trip valve moves from fully closed position the Main
Oil Header trip valve Open light comes on. When the trip
valve has been fully opened, the main oil header trip valve
closed light goes out. Once the trip valve is fully open, it will
be in OPEN position.

OIL BURNER VALVE

STEAM

DAY

FURNACE

SCAVENGE V/V

OIL
TANK

HOBV

HEATE
R

FURNACE OIL

PUMP

HORV
PRESSURE HOTV PRESSURE
3 WAY
CONTROL V/V
CONTROL V/V
V/V
8.0 Kg/cm2
15.0 Kg/cm2

OIL

AUXILIARY FUEL TRIP

Any one of the conditions below will cause an auxiliary fuel
trip to occur,and results in the immediate shutdown of all of
the auxiliary fuel in service and necessitates completion of
another furnace purge cycle before any auxiliary fuel firing
may be reinstated.
Evaporator outlet temperature greater than 525oF.
Precipitator outlet temperature greater than 525oF.
I.D. Fan not in service.
Fans not in service.
Primary Air Flow less than 30% of full load of flow.
Furnace pressure greater than +4W.G.
Ignitor oil pressure not within controlled limits.(75% to 125%
of full load pressure).

 Ignitor air pressure greater than 75% of full load pressure.

Main oil pressure below 75% of full load pressure .
Starting burner oil header pressure above 125% of full load
pressure.
Load carrying burner oil pressure above 125% of full load
pressure.
Recirculation selector switch not in OPERATE position.
A Boiler trip condition exists.
Either of the local auxiliary fuel trip push button depressed.
Both of the auxiliary fuel trip push buttons on the BCD
depressed.

LIQUOR SPRAY GUN

SALT CAKE

ESP

CBL
TANK

ESP DUST

ESP
ASH
TANK

SCMT

CBL
PUMP
ESP ASH
TANK
LEVEL
CONTROL
V/V

Na2SO4

ASH
PUMP

PRESSUR
E
CONTROL
V/V

HBL
102 DEG.C
HBL
PUMP

INDIRE
CT
HEATE
R

DIRE
CT
HEAT
ER

112 DEG.C

FLOW
METE
R
118 DEG.C

FURNA
CE

EMERGENCY DRAIN AND TRIP

An emergency drain and trip procedure is initiated if water in
any amount is known to be entering the furnace and cannot be
stopped immediately or if any leaks external to the furnace
such as failure of gaskets, gage glasses etc.
An emergency drain is initiated by simultaneously depressing
the two Emergency Drain push button on the BCD panel.
An emergency drain trip initiates the following.
*1. Auxiliary fuel trip.
*2. Fan trip.
3. Closing of the feed water valve.
4. Opening of the emergency drain valve.

* Conditions preceded by an asterisk are the same trip

inputs .

BOILER TRIP

A boiler trip condition exists when both the boiler

trip push buttons on the BCD pane are depressed
or when emergency drain is initiated. A boiler trip
initiates the following.
a. Auxiliary fuel trip.
b. P.A,S.A/T.A Fan trip.
c. Black liquor pump trip.
Depressing the two emergency drain push buttons results in an
instantaneous boiler trip. The feed water supply valve will not
close, however, until the following conditions are also satisfied.
All trip valves closed
OR
Ignitor trip valve closed and
All oil scanner valves closed.
The emergency drain valves should not open until the feedwater valve is closed (This is an externally interlocked circuit).

Alarms
The following alarm conditions will cause an annunciator
alarm to sound if the appropriate terminals on the BCD panel
are connected to the customers annunciators. The contacts are
normally open for the alarm conditions.
Furnace pressure greater than +4W.G.
Air flow less than 30%.
Ignitor oil pressure less than 75%.
Ignitor air pressure less than 75%.
Main oil pressure less than 75%.
Starting Burner Oil pressure greater than 125%.
Boiler trip.
Auxiliary fuel trip.

I.D. Fan not running.

Fans not running.
Precipitator outlet temperature greater than 525oF.
Feedwater shut off valve not open.
Emergency drain valves not closed.
Evaporator outlet temperature greater than 525oF.
Emergency drain and trip.

ECONOMIZER:
In boilers, economizers are heat exchange devices that heat
fluids, usually water, up to but not normally beyond the
boiling point of that fluid.
Economizers are so named because they can make use of the
enthalpy in fluid streams that are hot, but not hot enough to be
used in a boiler, thereby recovering more useful enthalpy and
improving the boiler's efficiency. They are a device fitted to a
boiler which saves energy by using the exhaust gases from the
boiler to preheat the cold water used to fill it (the feed water).

PLC used in BMS

PLC used is TATA HONEYWELL.

CPU : IPC 620-35.
SOFTWARE : 620 WINLOADER,VERSION 5.4
DC POWER SUPPLY
DIS : 26, DOS : 25.
INPUT : 110V/220V or 240V,5.5A Max.
OUTPUT : 25V DC,20A.
FREQUENCY : 50 HZ.
PLC SPECIFICATIONS :32K EXPANDABLE MEMORY.
PLC used is a Redundant System.
I/O Handling Capacity : 2048 Real IOs.
Scan Rate : 50msec.

 The PLC used for BMS is HONEYWELL 620-35 PLC. Software

used is 620 WINLOADER Version 5.4 .
PLC consists of 5 Modules:
1) Memory module
2) Register module
3) System Control module
4) Processor module
5) I/O Control module.

The PLC is Redundant type.

Redundant system has Running mode and
Standby mode slots.
If Running mode wont work then Standby mode is
used by PLC for functioning.

A Key is present in the PLC.

It has four modes:
1.Program
2.Disable
3.Run/Prog.
4.Run

LADDER LOGICS

NO BOILER
TRIP

112

AUXILLIARY
FUEL TRIP

3065

HOTV
CLOSED

2301

2302

2303

3043

AUXILLIARY
FUEL TRIP

160

PURGE
COMPLETE

368

PURGE
READY

557

3066

The Condition for Purge Ready is satisfied when Boiler is in healthy

condition, AFT occurs due to pressure difference. Other interlocks are
Header Oil v/v should be closed and Purge Complete is kept active
low.

SA/TA FAN
RUNNING

3051

AIR FLOW PA FAN

>30%
RUNNING

3048

3053

FURNACE
PRESSURE VERY
LOW

3032

FURNACE
DRUM LEVEL
PRESSURE VERY VERY LOW
HIGH

3033

3049

DRUM LEVEL
VERY HIGH

3050

ID FAN START ID FAN

PERMIT
RUNNING

115

3052

2301

The output coil 2301 is a flag and it is Energized when

Secondary/Tertiary Fan shall be running that supplies Air flow >
30% to Upper layer of Furnace, Primary Fan should also run that
supplies Air to Lower layer of Furnace.
The Furnace Pressure and Drum level should be low and ID Fan
should start running for flue gas to be sent out.

B-1 SCANNER
SHOW FILM

3002

B-2 SCANNER
SHOW FILM

B-3 SCANNER
SHOW FILM

B-4 SCANNER
SHOW FILM

3007

3018

3023

B1-4 SCANNER
SHOW FILM

2302

The Scanner Film is present at Furnace through which the level, flow
are monitored. So, the I/Ps should remain active low.

B-1 HOBV
CLOSED

3001

B-2 HOBV
CLOSED

B-3 HOBV
CLOSED

B-4 HOBV
CLOSED

3006

3017

3022

B1-4 HOBV
CLOSED

2303

During Purge Ready initially the Furnace is Purged with fresh Air. So,
the Header Oil Burner v/vs B1-B4 should be closed.

INDUSTRIALSPECIFICATIONS

FURNACE TEMP. : 600deg.C(inlet),650deg.C

FURNACE STEAM: 35TPH
ECONOMISER TEMP. :
380deg.C(inlet) ,
160deg.C(outlet)
ESP TEMP. : 160deg.C(inlet),150deg.C(outlet)
STEAM DRUM WATER LEVEL : 54%
SUPER HEATED STEAM TEMP. : +/- 410 deg.C
CHIMNEY TEMP. : 140 - 150 deg.C
GREEN LIQUOR OUTLET : 1000 TPH/DAY
STEAM PRESSURE O/L : 36kg/cm2
STEAM TEMP. O/L : 410 415 deg.C
STEAM FLOW O/L : 36 TPH.

IMPLEMENTATION

Level Control in a Reaction Vessel

PLC used in
LEVEL CONTROL

PLC WIRING
DIAGRAM

The SIEMENS PLC specifications used for Level Control are :

Software : STEP 7 LITE.
MODEL : S7 300
16 Digital Inputs
4 Analog Inputs
16 Digital Outputs
9 Relay Outputs
2 Analog Outputs
Q1 : 24 V DC 0.5A MAX
The Inputs and Outputs used in this project are Digital I/O s only.

I0.0

I0.1

I0.2

I0.3

Q0.1

Q0.2

M3.2

M3.1

Q0.0

Q0.0

Q0.4

M3.0

I0.0

M3.0

I0.2

I0.1

I0.3

Q0.0

Q0.2

M3.1

M3.2

Q0.1
Q0.5

I0.3

Q0.0

Q0.1

Q0.3

I0.0

M0.1

M0.1

M3.0

M3.1
S

I0.0

M0.1

M0.5

M3.2

Q0.2
T1

M0.1

M0.5

S_ODT
S

TV

10s

M0.5
M3.2

Q0.3

I0.0

I0.1

I0.1

I0.0

Q0.3
M3.4
M3.1

M3.1
R

M3.4

M3.2
R

M3.3

M3.2

M3.3

EXPLANATION:
In Rung-1 the Switch I0.0 is active high and remaining I/Ps are kept active low. The
O/Ps of v/v-1 and Pump-1 shall be active high (Q0.0 & Q0.4), a latch of O/P v/v-1is
given to I0.1 because if Chemical-1crosses I0.1 then I0.1 will become active high and
O/Ps shall become active low. So, latch is provided for O/Ps to remain active high.
In Rung-2 I0.0, I0.1 & I0.2 shall remain active high and O/Ps of v/v-2 and Pump-2
shall be active high (Q0.1 Q0.4) as Chemical-1reaches Medium level, at same instant
Chemical-2 shall flow to the vessel and Chemical-1 cease to flow.
In Rung-3 as Chemical-2 reaches I0.3 Chemical-2 cease to flow, when I0.3 is active
high then memory O/P of Motor M0.1 is set as M3.1,latch of M0.1 make Motor to run
continuously .
In Rung-4 I0.0,M0.1are kept active low and O/P of Timer M0.5,memory O/P of Drain
v/v M3.2 are active low. When M0.5 becomes high Motor stops.
In Rung-5 M0.1acts as I/P to ON-Delay Timer, when Timer is activated Agitator mixes
both Chemicals.M0.5 shall be On after 10 seconds Delay.
In Rung-6 M0.5 shall be active high making Drain v/v Q0.6 to open with the
condition I0.1 be active high.M3.2 is set memory of Drain v/v Q0.6 .
Finally in Rung-7 when processed Chemical falls below I0.1 Drain v/v closes and this
process continues until Start/Stop Switch is pressed.
In Rung-8 memory M3.3 &M3.4 are given to M3.1 to become reset because if motor
stops in middle then manually processed Chemical is drained , if power comes then
motor resets
.

WORKING :
Initially the Tank shall be Empty.
When the Start Push Button is pressed the Pump-1 and Inlet v/v-1will
be ON i.e., Chemical-1 shall flow from Pump-1 to Tank.
Chemical-1 reaches Minimum/Low Level then it reaches Medium
Level.
As the Mid Level is reached Chemical-1 stops flowing from Pump-1
and Chemical-2 is supplied by Pump-2 via Inlet v/v-2.
When Maximum/High Level is reached by Chemical -2 ,Pump-2 cease
to supply Chemical-2.
Then Motor shall be ON for specified time for mixing of both the
Chemicals with Agitator that is connected to Motor.
When Motor Stops the Outlet v/v will drain the processed Chemical
mixture Outside.
This process continues until Stop Push Button is pressed.

APPLICATIONS :
Used in Bottling plants.
Used in Chemical Industries like Fertilizers, Drugs.
Used in Paper, Cement Industries .

Conclusion:
The main theme of this Study project is Purging the
Furnace at initial stage and activating the Emergency Trip
and Drain valves during abnormal conditions while
continuous running of process.
This project can be used for better functioning of Boiler
plant without any malfunctions by continuously
monitoring the Industrial parameters and protecting the
Boiler from destruction.
PLC requires hardwiring only once and if there
is any change in wiring , we can easily change
it.

 Recovery department
Power block department
INSTRUMENTATION department
JKPM Management

50

NO
BOILER
TRIP

AUXILLIAR
Y FUEL
TRIP

112

HOTV AUXILLIAR PURGE

CLOSE Y FUEL
COMPLET
D
TRIP
E

306
5

230
1

230
2

230
3

304
3

160

PURGE
READY

368

557

306
6
SA/TA FAN
RUNNING

AIR
FLOW
>30%

305
1

B-1
SCANNER
SHOW FILM

3002

B-1 HOBV
CLOSED

3001

PA FAN
RUNNIN
G

FURNACE
PRESSURE
VERY LOW

3048 3053

3032

FURNACE
PRESSURE
VERY HIGH

3033

DRUM
LEVEL
VERY LOW

DRUM
LEVEL
VERY HIGH

3049 3050

B-2
SCANNER
SHOW FILM

B-3
SCANNER
SHOW FILM

B-4
SCANNER
SHOW FILM

300
7

301
8

3023

B-2 HOBV
CLOSED

B-3 HOBV
CLOSED

B-4 HOBV
CLOSED

300
6

301
7

3022

ID FAN
START
PERMIT

ID FAN
RUNNING

115

3052

2301

B1-4
SCANNER
SHOW FILM

2302

B1-4 HOBV
CLOSED

2303

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