2nd PHASE PROJECT SEMINAR ON

Development of self-expert system

for predicting the cutting force in
milling operation using MATLAB

UNDER THE GUIDANCE OF

Asst Prof: Anil S Pol
PRESENTED BY
NIGANAGOUDA B BIRADAR
(2VX13MPD09)

CONTENTS
Objective
Literature survey of the work
Problem Statement
Proposed work.
Action Plan.
Reference.

Objective
Developing of the self expert-system for predicting the cutting force in milling
operation using MATLAB software.

LITERATURE SURVEY OF THE WORK

1] Khalid. H.Hashmi, Dr. Shahid Khalil, Atif Suleman, Dr. G Zakria, Muhammad Sharif . This
research covers the steps taken to gain insight into the measurement and analysis of cutting forces during high
speed milling so that these forces should have minimum effect on cutting tool and rapid tool wear can be
controlled. In order to measure and record the cutting forces during high speed milling,
2]VenkateswaraSarma M. Precision parts with curved surfaces such as dies and molds are required in many
manufacturing industries. This project presents an approach for modeling the cutting forces acting on ball end
mill in milling on mechanistic principles of metal cutting. These modeling equations governing the cutting
forces are programmed in the MATLAB software.

3] Kanhu Charan Nayak, 1Rajesh Kumar Tripathy, 2Sudha Rani Panda, 3Shiba Narayan

Sahoo In this study ANFIS model was exploited for the prediction of cutting forces of conventional milling
operation during machining of mild steel. The input parameters such as Cutting speed, feed and Depth used for
the prediction of forces in X and Z-direction.
4] Anna Carla Silveira In this work, some of the available models for prediction of instantaneous forces in
end milling were compared. Most of the models presented a similar shape in the description of the force
variation, the exception were the models which included edge forces. A new proposal including edge forces and
an energy approach for the cutting forces was presented and compared with the existing models.

PROBLEM STATMENT
In order to achieve machining productivity and part quality, the part programmer
must select appropriate cutting conditions but avoid excessive tool wear and tool
breakage. In the milling process, these changes are closely linked with the cutting
forces acting on the milling cutter.

PROPOSED WORK
Detailed literature survey.
Collection of the related data and program codes and rules
The software used for writing the program :
ANFIS
MATLAB (FUZZY LOGIC).
Writing of the codes and membership function.
Execution of the program.
Study the recorded results.

ACTION PLAN
Collection of the related data and program codes and rules
Writing of the codes and membership function
Execution of the program

REFERENCES
1] Khalid. H.Hashmi1 et all Measurement and Analysis of Forces During High Speed Milling of
EN-30B Alloy Steel , J. Basic. Appl. Sci. Res., 3(2)888-895, 2013 2013, Text Road Publication.

2] VenkateswaraSarma M Empirical Modeling of Cutting Forces in Ball End Milling using

Experimental Design, 5th International & 26th All India Manufacturing Technology, Design and
Research Conference (AIMTDR 2014) December 12th14th, 2014, IIT Guwahati, Assam, India
3] Kanhu Charan Nayak, Prediction of cutting and feed forces for conventional milling process
using adaptive neuro fuzzy inference system (ANFIS), IAES International Journal of Artificial
Intelligence (IJ-AI) Vol. 3, No. 1, March 2014, pp. 24~35 ISSN: 2252-8938

4] Anna Carla Araujo Silveira , MODELS FOR THE PREDICTION OF INSTANTANEOUS

CUTTING FORCES IN END MILLING International Journal of Advanced Engineering Research
and Studies. 2011; 1: 102-113.
5] M.C.Shaw, Metal Cutting Principals, Clarendon Press, Oxford, (1984). pp.87-91.
6] Suleyman Yaldiz, Design, development and testing of a four component milling dynamometer
for the measurement of cutting force and torque, Mechanical Systems and Signal Processing,
(2007),21,3:1499-1511.

THANK YOU