Sany Piling Rig

SANY Heavy Industry Co., Ltd.
Quality Changes the World
Rotary drilling rig operation and

maintainance
Catalog
Chapter 1. the assembly and disassembly of rotary drilling rig
Chapter 2. the basic operation of rotary drilling rig
Chapter 3. the component introduction of rotary drilling rig
Chapter 4. the maintenance of the rotary drilling rig
Chapter 5. the safety introduction of rotary drilling rig
Chapter 6. the construction tips of rotary drilling rig
3/222
Chapter 1
The assembly and disassembly of rotary
drilling rig
4/222
assembly of rotary drilling rig
Generally, in order to reduce the dimension and weight of the transportation

unit, we should disassemble main counterweight, lower mast and rotary drive
from the the rotary drilling rig which is to be sent out abroad. So, we will interpret
the field installation of the drilling rigs according to the disassembly standard
above.
5/222
Drive the drilling rig to the working site. you can install the drilling rig
equipment after confirming that the site has been compacted to be flat.
Note: a wide site is the better choice.
Workers: at least 4-5 ( including operators)
Protective tools: Overalls, safety helmets, safety shoes, protective gloves,
protective glasses.
Tools: torque spanners + sockets(heavy), heavy spanners(sets), hex
spanners (sets), screwdrivers (word, cross), hand hammer, big hammer,
sling fitting (5 tons, 15 tons), oil basin.
Auxiliary materials: glyceride, square timber.
Equipment: Lubrication adding oil equipment, flame cutting equipment,
lifting equipment with at least 15 ton class.
6/54
1 Remove the rotary lock connecting

rodFunction: mechanical lock for the relative rotary movement of the body and chassis
during the transportation, prevent the danger caused by incorrect operation.
Note: When the connecting pin can not be pulled it out, you can slightly operate left
turn and right turn.
7/54
2 crawler stretching
Function: increased track spacing to improve vehicle stability. track must be set in
stretching condition before installation, construction, disassembly.
Action Tips
1, The four fixed pins should be pulled before you broaden the track.
2, press and hold the "D" button on the left operating handle, make the auxiliary control
panel switch effective, then operate the crawler telescopic switch on the auxiliary control
panel, The right controls crawler stretching movement and the left controls contraction
movement.
3, Install the 4 fixed pins after completing the stretching.
8/54
3 the installation of the counterweight.

Function: in the case of turning radius as small as possible, increase the overall
weight of equipment and maintain the overall balance of the working vehicle.
Action Tips,
1, rise the amplitude, make the mast just above the position where the balance weight
are installed, ensure that there are no interferes above when installing the balance
weight.
2, remove the mast transporting bracket;
3, reliably couple the balance weight hook by using U-ring and sling, through the crane,
lift the balance weight and put it to the installation seat.
9/54
4 connect the up mast and the middle mast

function: mast with folding box structure is easy for disassembly and transport;
1, make the mast down to horizontal and put on the mast
bracket;
2, pull out the block pin connecting the up mast and the
middle mast;
3, make the up mast stretched so that the up mast and the
middle mast will be in a straight line, reliably connect them
with.
Note:
1, you should avoid compression on the mast cables when rotating the up mast;
2, the bolt should be installed gradually, one by one, and in accordance with the
sequence of middle first, both sides after.
and should implement in accordance with the corresponding torque when tightening the
bolt .
10/54
5 link the pulley

yoke.
1, remove pulley yoke and the transport frame of the upper mast;
2, one end of the sling is linked to the pulley on the pulley yoke, the other end is
connected with the crane. (it can be also linked to Piston rod end, Using
pressurized cylinder piston rod pull out the pulley yoke );
3, make the pulley yoke link to the up head face of the upper mast.
Note:
1, the weight of the pulley yoke is about 1 ton, you need to use the right size sling
or lock tools;
2, avoid squeezing the cable when rotating the pulley frame.
3, the bolts should be installed with several bolts together at one time and
gradually, and in accordance with the sequence of middle first, both sides after.
and should implement in accordance with the corresponding torque when
tightening the bolt top head face of the upper mast by using bolts;
11/54
6 link the middle mast and the lower mast

1, firstly confirm that the main winch has been reliably linked to the lower mast;
2, make a reliable link between the main winch and the bolt hole of the lower mast by
using U-ring and sling , make it in a vertical state when it is hoisted;
3, Hoist the lower mast to the relative position to the shaft hole, load the pin, and fix it
reliably;
4, Install the connecting rod between the triangle and the lower mast, load the pin,
and fix it reliably
Note: The total weight of the main winch and the lower mast is about 2.5 tons. the
appropriate U-rings and slings should be used.
12/54
7 the setup of the rotary drive

1, make a reliable link to the rotary drive by using U-ring and sling, ensure lifting the
rotary drive, keep the
sliding ear in a vertical state.
2, hoisted by cranes, the rotary drive sliding ear will slide in along the guide rails of
the lower mast.
Note: the weight of the rotary drive is about 5 tons, the appropriate U-rings and
slings should be used. In addition, when removing the rotary drive tubing, oil basins
should be prepared to avoid polluting the surrounding environment.
13/54
8 the installation of the main winch tubing

1, before removing tubing, you should prepare a oil
loading container to avoid pollution of the environment;
2, then unscrew the hose plug, and connect and tighten
them one by one ,from inside to outside, as shown.
14/54
9 the installation of the rotary drive tubing

The installation is similar with the main winch, as the
oil tubing shown.
15/54
10 link electric equipment

All the wiring harness of the rotary drilling rigs adopt integrated form. The adapter
connectors adopt plug way.
16/54
11 link the bolts of the middle mast and the lower mast,
the pressure cylinder;
and pin of
1, when lifting the mast, while the down flange face of the middle mast is joint with the
up flange face, immediately stop, and then connect by blots.
2, remove the connecting rod between the triangle and the middle mast.
3, connect rotary drive and pressure cylinder, adjust the mast to be vertical, stretch the
pressure cylinder to be bear the rotary drive, and repeatedly extend-retract and adjust
the position, install the pin linked the rotary drive and cylinder, and tighten the baffle
bolts near the pin.
17/54
12 Setting Wire Rope of Main Winch and Aux. Winch

Setting wire rope of main winch as followed diagram
main winch wire rope setting diagram
18/54
12 Setting Wire Rope of Main Winch and Aux. Winch

1 Down the mast from upright state slowly, After recover mast cylinder, and then
recover the luffing cylinder, put mast on the counterweight bearing seat gradually
2 Operation monitor on the main winch mode, use left operating handle, release
sufficient main minch wire rope
3 Remove the pin of pulley yoke which prevent wire rope out, thrill wire rope
through the big pulley of pulley yoke
4 Continue release the wire rope that lead the end of rope can reach power head
19/54
5 Setting the pin of pully yoke which prevent the wire rope out;
6 Use clamp holderand rope clamp tighten the end of rope
The choice of wire rope clamp quantity:

The quantity of wire rope clamp is
related to rope diameter, choose the
correspond rope clamp, Followed is the
recommend table:
Nominal Diameter of
Steel Rope mm
Minimum Quantity of
Rope clamps
18
18~26
26~38
38~44
44~60
20/54
13 Test working of Rotary Drilling Rigs

After setting, all the work of principal organs should be tested is ok, if oil leak or not;
1 Test working of luffing organs: Check luffing cylinder working if normal;
2 Test working of power head: operating handle let power head forward, reverse, high
rejection soil;
3 Test working of mast organs: Operation mast handle, up and down the mast, in the
upright state, adjust mast to oblique state slowly, check left and right obliquity 6 , forward
and backward 5 is normal or not;
4 Test working of main winch: operating handle let main up and down heavy things,
heavy things should be stop immediately when release handle, and locked in the current
location firmly ;
5 Test working of Aux. winch: method as above;
6 Testing the validity of all limit switch: manually toggle luffting backward limit
switches, Mast left and right limit switches, main and auxiliary winch limit switch, to see if the
monitor alarm, the switch is effective or not.
7 Checking display of depth sounding and turning angle: operating handle, observe
the display of depth sounding and turning angle is normal or not;
21/54
13 Adjustment of Machine
22/54
13 Adjustment of Machine
Note:
operating the machine slowly when test working, and be more careful
doing function experiments, prevent action failure, avoid risk of personal
safety and equipment incident.
23/54
14 Connection of elevator and Kelly

Connect the elevator and Kelly bar firmly with pin, bolts, washers, etc.
Pay attention on the orientation of elevator, dont assemble reversely, turn the elevator,
up connection and middle connection are connected firmly, as a whole part, connect
wire rope, down Connection is a whole part, connect Kelly Bar.
24/54
15 Connect unlockgimbal and Kelly Bar

As followed method: let 3 unlock gimbal 4.
Kelly Bar pass 1. Bolt, 2 washer 5 washer 6
Nut connection, tighten
Note: the torque of tighten should reach
M16:274N.M-323N.M
Remove off two pins of unlockgimbal which
near Following Guide Open two Following
Guide, Then put the pin on the original
position, limit the turning of Following Guide,
let always open.
25/54
16 Operating Machine align with upside of Kelly Bar

Put down the Kelly bar stable that let the opening direction of unlock gimbal adown,
adjust machine, let power head towards upside of Kelly bar, let the longitudinal axis of
the mast and the drill pipe in the same plane;
26/54
17 Connect Wire Rope and elevator

operating mast and adjust handle slowly, lead mast forward 3 -5 , connect
firmly with pin and bolt
27/54
18 Setting Kelly Bar

1 Operating main winch slowly, lift the Kelly bar slowly, at the same time move the
machine close to the Kelly bar, maintain the angle between wire rope and mast as small
as possible, and slowly lift the Kelly bar from the ground;
28/54

2 Stop the lifting when the bottom of Kelly bar over the power head, adjust mast to
the upright state slowly. Must keep the slide of unlockgimbal catching the front surface of
master;
29/54

3 Play down luffting slowly let the outer key aligned inner key of power head,
play down the key bar slowly let kelly bar fall down into key set of power head.
Power head wheel hub has to Kelly bard key groove, one is all friction type and another
is inter locking type, it should be corresponding When assemble the Kelly bar, can not
assemble wrong, or likely to cause damage of equipment. (Friction-type Kelly bar use
6 Key bar inside the power head, inter locking-type use 3 only)
30/54

4 Operating handle and lift power head to the position of mast turnplate at the
same time up luffting slowly up handle and pull off main winch play down the kelly
bar gravity but can not touch the ground;
31/54

5 Play down the mast to the horizontal state slowly setting pin of Following
Guide
32/54
19 Setting Drilling Tools

1 Put the drilling tools on the ground firmly, the connection side up
2 Up the mast, adjust position of power head, Kelly bar and machine, let Kelly bar
square head match the connection of drilling tools
3 Play down main winch (Kelly bar) slowly, rotating power head aligned with the
square head and connecting side of drilling tools if necessary, play down Kelly bar
square head into drilling tools square head, fixed with pin and lockpin.
33/54
disassembly of kelly
20 Kelly bar dismantling

The dismantling is reverse order to setting order, see the following diagram.
34/54
assembly of rotary drilling rigs
Note:
1, Before the down and up mast, the first thing need to up the luffting higher than
the driving cab, can avoid cab damage caused by misuse, then can do the process of
mast down and up operation, when the mast angle is lower than 85 degrees, as the
ground of inequality factors, the tilt angle on display is not accurate, so, only can
determine if the length in accordance with the length of mast cylinder extended by
naked eyes.
Mast
cylinder
must be higher
than the cab.
35/54
Drilling rigs Transportation
Second Section
The drilling rigs
transportation
36/54
Requirement of load and unload trailer

1 when rotary drilling rig load and unload trailer, need adjust the mast height ,angel,
avoid equipment hit the ground and break.
2 Try to maintain the speed of rotary drilling rig up and down the trailer, follow the
direct line, and better have someone to guide this action.
3.The speed switch should turn to low speed, and dont change it , avoid the
dangerous of moving.
4 Use bevel or load platform, place a block for the wheel, avoid trailer moving.
5 when rig driving in the ramp, dont do other action except for moving lever.
6 clean the trailer before loading, the oil ,mud, ice will bring the dangerous of slip.
7 Dont steering when up and down the ramp, its very dangerous.
8.As the rig shoe is flat, so cross the join site of top ramp and trailer, rig will pitch or
retroverted, so need drive carefully.
37/54
Up the trailer
1 Start engine, operate the moving lever, back drive to trailer, keep the
barycenter of trailer and drilling rig overlap.
2 Adjust the mast height; avoid upgrade working equipment touch the
ground.
3 Under the guiding of guider , driving slowly to the trailer, when Driving to
the joint site of trailer and slope, the drilling rig will nod front wise or back wise,
please drive slowly and carefully, use the lowest speed to drive to the trailer.
4 Rig on the suitable position, keep the even the crawler and trailer two sides
equal.
5. Control the paralleling system, and lower the mast height to transport state
6. stop engine, take off the engine, and operate serial times control lever, until
the hydraulic oil pressure release
7. Turn the PLC control lever to located position
8.close the cab wind, avoid rain down
38/54
sketch map of drilling rig load in the trailer
39/54
Fixation of drilling
rig
Put the stow wood on the two sides of crawler , avoid he drilling rig slip when
transportation.
use steel line and iron chain to fasten the equipment, avid the equipment slip to the
right or left.
40/54
Down the trailer:

Down the trailer action is reverse to the up the trailer, please refer the action of up trailer.
when drilling rig enter the job site, need chose firm road surface, in order to keep the
stability of drilling rig, avoid drilling rig turn over.
need use platform to down, (the platform angle with ground not bigger than 15
start engine, control moving lever, crawler face the platform, driving down slowly.
41/54
Chapter 2
The Operation and Maintenance of
Rotary Drilling Rig
42/54
Maintenance of Rotary Drilling Rig
After a long working times, the rig will has some abrasion, strain
and loose. If in the worse working environment, the process will
be sharpening. So, periodical inspection and maintenance could
decrease the trouble, increase the services life, decrease the
shut-down period, enhance the efficiency, make the rig keep
working.
43/54
SIN
Lubricant Housings
Housings
Rate
Shaft of Big Pulley in Cathead
each 16 hours or 1 day
Shaft of
each 110 hours or 1 week
Shaft of Upper Mast and Cathead
each 11o hours or 1 week
Shaft of Upper Mast and Middle Mast
Bearing of Lift Unit
Bearing of Kelly Guid
Bearing of Crowd Cylinder
Bearing of Mast Cylinder
Mast Turnplate and Catch Pin
24
10
Bearing of Mast Turnplate and Triangle
11
Bearing of Middle Mast and Winch
Small Pulley in Carhead

12
Bearing of Main Winch
44/54

Oil Level of Rig

The oil level of the SR220C/SR250,
should be follow the Audi Gamma 2-2
45/54
Sin
Lubricant Housings Liters
Requirement
Oil Type
Oil Name
Remarks
Fuel Tank
618
Filter befor fill
10# / 20# Desiel
Water Tank of Cooling

System
35
Above Minus 37
Astm D3306/4985/6219 Engin

Liquid Coolant
Shell (HD N
Antifreeze/Coolant Pre-
diluted 50/50)
Liquid Coolant of
Cooling System
1.5
Above Minus 37
Astm D3306/4985/6219 Engin

Liquid Coolant
Shell (HD N
Antifreeze/Coolant Pre-
diluted 50/50)
In Cold Zone,Above Minus 25
API CH-4 SAE10W/30
Shell Rimula R3 Muliti

10W/30
If In Russia, Please
contact with the
local workers of
Shell
Above Minus 20
API CH-4/ACEA E2 SAE15W/40
Shell Rimula R3 Turbo

15W/40
In Arctic Zone,Above Minus 40
API GL - 5/MT-1 SAE 75W/90
Shell Spirax Asx 75W-90 Applicable In Russia
Above Minus 26
API GL-4 SAE 80W/90
Shell Spirax G 80W-90
API GL-4 SAE 80W/90
Above Minus 26
API GL-4 SAE 80W/90
API GL - 5/MT-1 SAE 75W/90
Above Minus 26
API GL-4 SAE 80W/90
ISO 11158 HV VG32
Shell Tellus Arctic 32
Applicable In Russia
Shell Tellus T 32
If In Russia, Please
contact with the
local workers of
Shell
Diesel Crankcase
(Effluent Standard:
Eu III)
Reductor of Moving
Reductor of Main
Winch
Reductor of
Auxilliary Winch
Main Hydaulic Oil

Tank
35.5
19
8.5
In Cold Zone,Above Minus 20
ISO 11158 HV VG32
627
46/54
In Temperate Zone, Above Minus 5 ISO HM VG46

Shell Tellus 46
Note:
For the above lubrication housing and times, I f it has some charges, please contact with
the after-services departments of SANY.
If the rig is working in the minus temperature, please follow this process to up the
temperature to make sure the hydraulic system is safe: Start up the rig, for about 7-10
minutes, and raise the speed to 1000-1200r/min, and dont do any operation about the rig,
after 30-40 min or more, then the hydraulic oil temperature reach 20 .
Note: In the low temperature, if you didnt do the above work, the hydraulic pump and motor
will be destroyed.
After above work, we could use the rig to drill, and meanwhile, we should adjust the time
depend on the temperature.
In the drilling time, we should operate very slow, and watch the rigs condition.
47/54
The Period Maintenance Goal:

Preparation Work of Operation
Keep the Rig working well
Shorten the trouble time
Reduce the cost of Maintenance
Note:
The inspect time could follow the
working hours or the required inspect
days. But should choose the one which
come first.
When the maintenance time come,
besides the inspect of the requirement
content, we also should cover the former
inspect. For Example, If you are do the
500 hours maintenance, you should also
cover the 100 hours and 250 hours
maintenance.
The engine maintenance should
follow the third partys manual.
This gamma is not cover all
maintenance content, please follow the
Gamma 2.4 ---- the first time when
working 50 hours and the gamma 2.9
each 2000 hours maintenance.
Note:
when you Check or maintain, you
should indoor or in a clean place
Its very dangers to maintain when the
rig is loading. So we must off the engine,
and put a board which writ Maintenance
Time on the cabs door.
The pump , valve, motor of the
hydraulic system is not allow to adjust or
break down.
48/54
2-3
Item
Periodic Inspect and maintenance
Tasks
Times
10
hours
or 1
day
Inspect Engine Oil Mass
50
hours 100
250
or 1 hours hours
week
500
4000
1000
2000
hours or
hours
hours or hours or
3
or 2
6 mounths 1 year
mounths
years
The lubricant
system of Engine
Replace Engine Oil
Replace Engine Oil Filter Cleaner
First
Time
Replace Fuel Filter Cleaner
First
Time
Inspect Oil - water separator and water draining

The Fuel system Replace Oil-water separator
of Engine
First
Time
Clean Filter Net of Fuel Tank
First
Time
Drain Water and Precipitate in Fuel Tank
First
Time
Inspect Fuel Mass
Inspect Liquid Coolant Mass
Quality
the World
Changes
SANY Heavy
Co., Ltd.
InspectIndustry
and clean Radiator
The cooling
Replace Liquid Coolant
49/54
Item
Tasks
Times
10
hours
or 1
day
500 1000
50
2000 4000
hours hours
hours 100 250
hours hours
or 3 or 6
or 1 hours hours
or 1 or 2
mount mount
week
year years
hs
hs
Inspect Oil Mass - Reductor
Replace Oil - Reductor
First
Time
Inspect Gears Oil Mass - Gears Box
Inspect and Replace Slide-block

Inspect Anti-vibration Device
Inspect and Replace Shaft Key
Inspect flexibility
Add Grease
Lubricant Gear Rim
Inspect and Replace Slide-block
Inspect Wire Rope
First
Time
First
Time
Rotary Drive
Lift Unit
Kelly Guid
Wire Rope
Inspect Oil Mass - Moving Reductor

Upper Structure
Replace Oil - Moving Reductor
Inspect and Adjust the band track's Rate of Tension

Inspect Oil mass and Oil Colour
50/54
First
Time
50 Hours Maintenance of First Use

Replace the Engine Oil and Filter Core
Follow the Lubricant Gamma to add the lubricant Oil
Inspect all the connecting bolt, if need, screw up them.
Inspect the Battery, if need, charge up it.
Inspect the slide block, if need, replace it.
Inspect the abrasion of shaft key , if need, replace it.
Inspect the tracks rate of tension, if need, adjust the cylinder.
Inspect the wipers.
Inspect the cleaning device of front glass.
51/54
Every 100 Hours Maintenance

Inspect and clean the air filter core
Drain Water and Precipitate in Fuel Tank
Inspect the oil mass of redactor
Inspect the oil mass of Redactor of main winch
Inspect the oil mass of Redactor of Rotary Drive
Inspect the Kelly Bar

Replace the Engine Oil, filter core , and Oil-water separator
Inspect the screw bolt of fuel pump, AC compress, drive pump, water pump
Inspect the belt of fan
Inspect the belt of AC Compress
Inspect the after cooler whether has dirt or other trouble.
Inspect the moving redactor oil mass
Replace the Oil of main winch redactor
Replace the oil of rotary drive redactor
52/54

Replace the air filter core
Replace the filter core of hydraulic tank
Inspect the liquid coolant mass

Replace the liquid coolant mass
Clean the ventilator of turbo charger
Adjust In/Out air valve
Note:
Inspect oil pressure of injection nozzle
Replace the AC filter core, must

Inspect and replace the oil of redactor of auxiliary
replace the inside filter core and
winch
outside filter core
53/54

Clean and respect the ventilator of turbo charger
Clean the electric generator
Inspect and adjust the clearance of valve of engine
Replace the hydraulic oil
Check the tracks rate of tension
54/54

Pulley name
quantity
maintenance
Big pulley wheel assy
Check the grooves of the wire rope regularly to assure

the wire rotate flexibly.
Depth measuring pulley wheel assy

the wire rotate flexibly. It should be keep in the same
square with the big pulley wheel groove.
Small pulley wheel assy

the wire rotate flexibly.
Two small pulley wheel grooves should be kept in the
same square.
55/54
Bolt toque
Bolt diameter
Thread pitch
Bolt toque (standardization)
56/54
General changed parts list
57/54
Change the following guide nylon board

1. Use the opening wrench to wrench the
NO.1 in the reverse direction, to make it
loose about round.
2. Take out NO.1 and NO.2, place them
safely.
3. Take out the NO.3 which is used for fixing
the nylon board.
4. Wash the holes and connecting surface,
and clean them with cloth.
5. Equip new nylon boards.
<1> nut
<2> gasket <3> bolt <4> nylon board
58/54
Lifting unit
Check the flexibility of the lifting unit
everyday.
1, lay down the mast. Caution the rotary
head and the Kelly bar to avoid the
instability and fall off.
2,rotate the wire rope which is connected
the main winch and lifting unit, and keep
it in proper tight to avoid the disorder of
the rope.
3,stablize one end and rotate one end of
the lifting unit. If it can not rotate flexibly,
insert yellow oil or change new one.
Caution
_______________________________________
Open the oil knob at the other end when oil insert.
Foreign things ,like oil, sand etc,. Will damage the
flexibility, performance and stability of the lifting unit.
59/54
Rotation bearing lubrication

1) Clean the oil knob of the rotation bearing
before the lubrication.
2) insert the lubrication oil through the oil
knob, until the oil can flow out.
3) rotate the bearing 45, repeat the
process 2) three times.
4) dont insert too much oil.
Caution
_____________________________________
Enough new lubrication oil should be inserted
before and after the long time working.
Insert the oil till the oil can flow out.
Turn the rotation bearing slowly, to make the
oil penetrate.
Check the oil seals regularly. In case of
damage, change it in time.
60/54
Rotation bearing gear lubrication

1. Take off the oil knob near the chassis of
mobile arm to check the oil level.
2. take off the bolt(3) and gasket (4).
3. check the gasket (4), if damage, change
new ones.
4. check the oil level , make sure the oil well
distributed in the bottom.
5. the oil should not be contaminated or
color changed.
Caution
________________________________
Make sure the lubrication oil right.
The excessive oil will cause the damage of
the oil quality. This will cause the damage of
the small gear and other interior gears.
The insufficient of the oil will cause bad
lubrication.
61/54
Rotation reducer
Besides the regular checking of the oil level, the
following two cases are also need the adding of the
lubrication oil.
1.Before the opening of the machinery.
2. After 3 month stock of the machinery.
62/54
Caution
______________________________
when change the oil, the oil should be pump out
when it still arm. The high temperature oil will
cause harms to the human, please keep the skin
from touching.
winch
Check the oil level regularly and insert the
lubrication oil accordingly.
1, the first time is in the opening of the machinery.
2, when the machinery is not in use for more than 3
months.
Procedures:
1, place the machinery in a flat ground, adjust the
mast part ,which main winch is equipped, in
verticality.
2, turn off the oil knob.
3. If the oil floes out, it is in enough status, if not,
insert oil.
Caution
_____________________________
More Safety attention should be attached ,when the
main winch maintenance or the change. Kelly bar
should be taken off when the maintenance and
changes of the motor reducer.
63/54
1) Oil knob
2) oil level bolt
3) oil leak bolt
Gear box gear oil level check

1. Make the rotary head stand straight.
2. Check the oil level when the rotary head
stopped.
3. Oil level should reach to 2/3 of the glass
tube.
4. When the oil level is low, wrench the
reducer oil plug to insert oil. When the
oil is too much, pipe out proper
lubrication oil .
Caution
____________________________________
1, change the oil when the oil temperature is
still warm after stop.
2, if the environment temperature is low, warm
up the oil and wash the interior cavity, before
the oil change.(55/122F)
3, prohibited to use the gasoline, diesel to
wash the gear box.
64/54
Hydraulic oil change
caution
Hydraulic oil is the working media for the

hydraulic system. High quality oil can improve
the reliability and the service life of the
hydraulic system.
Mix use of different brands and models oils is

prohibited.
Tips in choosing the hydraulic oil

To choose right hydraulic oil, the contour circuit
working temperature which is related to the
environment temperature.
We recommend the high viscosity level oil, which
can fit the working temperature by its best
viscosity.
See the viscosity ranges in the picture left.
65/54
Quality changes
the world
Thank you
66/222

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SANY Heavy Industry Co., Ltd.

Quality Changes the World

Rotary drilling rig operation and

SANY Heavy Industry Co., Ltd.

Quality Changes the World

SANY Heavy Industry Co., Ltd.

Quality Changes the World

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

Generally, in order to reduce the dimension and weight of the transportation

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

1 Remove the rotary lock connecting

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

3 the installation of the counterweight.

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

4 connect the up mast and the middle mast

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

5 link the pulley

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

6 link the middle mast and the lower mast

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

7 the setup of the rotary drive

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

8 the installation of the main winch tubing

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

9 the installation of the rotary drive tubing

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

10 link electric equipment

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig

12 Setting Wire Rope of Main Winch and Aux. Winch

main winch wire rope setting diagram

SANY Heavy Industry Co., Ltd.

Quality Changes the World

assembly of rotary drilling rig