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  • Prefab Construction

    Загружено:

    Neda Shakil
    128 просмотров9 страниц
    The concept of precast structures also known as prefabricated/ modular structures. Prefabrication is the practice of assembling components of a standardized structure in a factory or other manufacturing site, and transporting complete assemblies or sub-assemblies to the construction site where the structure is to be located. The components are manufactured by industrial methods based on mass production in order to build a large number of buildings in a short time at low cost. An example from house-building illustrates the process of prefabrication. The conventional method of building a house is to transport bricks, timber, cement, sand, steel and construction aggregate, etc. to the site, and to construct the house on site from these materials. In prefabricated construction, only the foundations are constructed, while sections of walls, floors and roof are prefabricated (assembled) in a factory (possibly with window and door frames included), transported to the site, lifted into place by a crane and bolted together. Prefabrication is used in the manufacture of ships, aircraft and all kinds of vehicles and machines where sections previously assembled at the final point of manufacture are assembled elsewhere instead, before being delivered for final assembly. advantages: High capacity Factory made products Shorter construction time Independent of adverse weather conditions during construction Continuing erection in winter time until -20 °C Quality surveillance system Opportunities for good architecture Healthy buildings Reduced energy consumption Environmentally friendly way of building with optimum use of materials, recycling of waste products, less noise and dust, etc. Cost effective solutions Safety in construction Increase in the quality of construction Reduction of construction waste disadv: Leaks can form at joints in prefabricated components. size of the units. location of window openings has a limited variety. joint details are predefined. site access and storage capacity. require high quality control. enable interaction between design phase and production planning. difficult to handling & transporting. PREFABRICATED STAIRCASE The precast staircases proposed here are of standard sizes with tread sizes between 225mm to 250mm and risers between 150mm to 175mm. On the other hand, steel staircases can come in non-standard sizes to suit the architectural design. Precast/ steel staircases can be fabricated to a range of various forms and shapes. There are three basic staircases profiles: • Curved • Straight • Spiral profile In the case of the terrace and semi-detached houses, these staircases can be fabricated in three ways: • Type A for flight only • Type B flight and top landing • Type C flight and base landing

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    The concept of precast structures also known as prefabricated/ modular structures. Prefabrication is the practice of assembling components of a standardized structure in a factory or other manufacturing site, and transporting complete assemblies or sub-assemblies to the construction site where the structure is to be located. The components are manufactured by industrial methods based on mass production in order to build a large number of buildings in a short time at low cost. An example from house-building illustrates the process of prefabrication. The conventional method of building a house is to transport bricks, timber, cement, sand, steel and construction aggregate, etc. to the site, and to construct the house on site from these materials. In prefabricated construction, only the foundations are constructed, while sections of walls, floors and roof are prefabricated (assembled) in a factory (possibly with window and door frames included), transported to the site, lifted into place by a crane and bolted together. Prefabrication is used in the manufacture of ships, aircraft and all kinds of vehicles and machines where sections previously assembled at the final point of manufacture are assembled elsewhere instead, before being delivered for final assembly. advantages: High capacity Factory made products Shorter construction time Independent of adverse weather conditions during construction Continuing erection in winter time until -20 °C Quality surveillance system Opportunities for good architecture Healthy buildings Reduced energy consumption Environmentally friendly way of building with optimum use of materials, recycling of waste products, less noise and dust, etc. Cost effective solutions Safety in construction Increase in the quality of construction Reduction of construction waste disadv: Leaks can form at joints in prefabricated components. size of the units. location of window openings has a limited variety. joint details are predefined. site access and storage capacity. require high quality control. enable interaction between design phase and production planning. difficult to handling & transporting. PREFABRICATED STAIRCASE The precast staircases proposed here are of standard sizes with tread sizes between 225mm to 250mm and risers between 150mm to 175mm. On the other hand, steel staircases can come in non-standard sizes to suit the architectural design. Precast/ steel staircases can be fabricated to a range of various forms and shapes. There are three basic staircases profiles: • Curved • Straight • Spiral profile In the case of the terrace and semi-detached houses, these staircases can be fabricated in three ways: • Type A for flight only • Type B flight and top landing • Type C flight and base landing

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    128 просмотров9 страниц

    Prefab Construction

    Загружено:

    Neda Shakil
    The concept of precast structures also known as prefabricated/ modular structures. Prefabrication is the practice of assembling components of a standardized structure in a factory or other manufacturing site, and transporting complete assemblies or sub-assemblies to the construction site where the structure is to be located. The components are manufactured by industrial methods based on mass production in order to build a large number of buildings in a short time at low cost. An example from house-building illustrates the process of prefabrication. The conventional method of building a house is to transport bricks, timber, cement, sand, steel and construction aggregate, etc. to the site, and to construct the house on site from these materials. In prefabricated construction, only the foundations are constructed, while sections of walls, floors and roof are prefabricated (assembled) in a factory (possibly with window and door frames included), transported to the site, lifted into place by a crane and bolted together. Prefabrication is used in the manufacture of ships, aircraft and all kinds of vehicles and machines where sections previously assembled at the final point of manufacture are assembled elsewhere instead, before being delivered for final assembly. advantages: High capacity Factory made products Shorter construction time Independent of adverse weather conditions during construction Continuing erection in winter time until -20 °C Quality surveillance system Opportunities for good architecture Healthy buildings Reduced energy consumption Environmentally friendly way of building with optimum use of materials, recycling of waste products, less noise and dust, etc. Cost effective solutions Safety in construction Increase in the quality of construction Reduction of construction waste disadv: Leaks can form at joints in prefabricated components. size of the units. location of window openings has a limited variety. joint details are predefined. site access and storage capacity. require high quality control. enable interaction between design phase and production planning. difficult to handling & transporting. PREFABRICATED STAIRCASE The precast staircases proposed here are of standard sizes with tread sizes between 225mm to 250mm and risers between 150mm to 175mm. On the other hand, steel staircases can come in non-standard sizes to suit the architectural design. Precast/ steel staircases can be fabricated to a range of various forms and shapes. There are three basic staircases profiles: • Curved • Straight • Spiral profile In the case of the terrace and semi-detached houses, these staircases can be fabricated in three ways: • Type A for flight only • Type B flight and top landing • Type C flight and base landing

    Авторское право:

    © All Rights Reserved
    Скачайте в формате PPT, PDF, TXT или читайте онлайн в Scribd
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    из 9

    INTRODUCTION

    The concept of precast structures also known as prefabricated/ modular structures.


    Prefabrication is the practice of assembling components of a standardized structure in a factory or other manufacturing site,
    and transporting complete assemblies or sub-assemblies to the construction site where the structure is to be located.
    The components are manufactured by industrial methods based on mass production in order to build a large
    number of buildings in a short time at low cost.
    An example from house-building illustrates the process of prefabrication. The conventional method of building
    a house is to transport bricks, timber, cement, sand, steel and construction aggregate, etc. to the site, and to
    construct the house on site from these materials. In prefabricated construction, only the foundations are
    constructed, while sections of walls, floors and roof are prefabricated (assembled) in a factory (possibly with
    window and door frames included), transported to the site, lifted into place by a crane and bolted together.
    Prefabrication is used in the manufacture of ships, aircraft and all kinds of vehicles and machines where
    sections previously assembled at the final point of manufacture are assembled elsewhere instead, before being
    delivered for final assembly.

    STEPS OF PREFAB CONSTRUCTION


    DELTECS BUILDING PREFAB ROUND HOMES
    INSTALLING KODUMAJA PREFAB MODULES
    WEIGHT- 12 TONS

    BC REPORT- PREFAB CONSTRUCTION

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    NAME - NEDA SHAKIL


    ROLL NO. - 13
    CLASS - 3RD YR., B

    T.SIGN.

    COMPARISON

    ADVANTAGES OF PREFAB
    High capacity
    Factory made products
    Shorter construction time
    Independent of adverse weather conditions
    during construction
    Continuing erection in winter time until -20 C
    Quality surveillance system
    Opportunities for good architecture
    Healthy buildings
    Reduced energy consumption
    Environmentally friendly way of building with
    optimum use of materials, recycling of waste
    products, less noise and dust, etc.
    Cost effective solutions
    Safety in construction
    Increase in the quality of construction
    Reduction of construction waste

    Site-cast

    no transportation
    the size limitation is depending on the elevation capacity only
    lower quality because directly affected by weather
    proper, large free space required

    Pre-fab
    transportation and elevation capacity limits the sizehigher, industrialized quality less affected by weather
    no space requirement on the site for fabrication
    unlimited opportunities of architectural appearance
    option of standardized components

    DISADVANTAGES OF PREFAB
    Leaks can form at joints in prefabricated components.
    size of the units.
    location of window openings has a limited
    variety.
    joint details are predefined.
    site access and storage capacity.
    require high quality control.
    enable interaction between design phase and
    production planning.
    difficult to handling & transporting.

    BC REPORT- PREFAB CONSTRUCTION

    PRE-FAB

    SITE-CAST

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    PREFAB CONSTRUCTION COMPONENTS


    SLABS

    STAIRS

    BEAMS

    PREFAB CONCRETE STAIRS

    WALLS

    COLUMNS

    STEEL PLATES SUPPORTED


    ON 2 STEEL BEAMS

    BC REPORT- PREFAB CONSTRUCTION

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    BOX CONSTRUCTION TECHNIQUE


    box-like structure, also known as LARGE PANEL SYSTEM.
    both vertical and horizontal elements are load-bearing.
    one-story high wall panels (cross-wall system / longitudinal wall system / two way system).
    one-way or two way slabs.
    "box-module structures" are buildings with a fireproof and permanent design in steel and concrete construction.
    The size of the three-dimensional modules is determined by transportation and erection considerations

    LARGE PANELS CONCRETE BUILDING


    CONSTRUCTION

    BC REPORT- PREFAB CONSTRUCTION

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    FRAME CONSTRUCTION SYSTEM


    Components are usually linear elements.
    The beams are seated on corbels of the pillars usually with hinged-joints (rigid connection is also an option).
    Joints are filled with concrete at the site.

    BC REPORT- PREFAB CONSTRUCTION

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    LIFT SLAB SYSTEM

    partially precast in plant (pillars) / partially precast on-site (slabs).


    one or more storey high pillars (max 5).
    up to 30 storey high constructions.
    special designed joints and temporary joints.
    slabs are lifted with crane or special elevators.

    LIFT-SLAB PROCEDURE

    1. pillars and the first package (e.g. 5 pieces) of slabs prepared at


    ground level
    2. lifting boxes are mounted on the pillars + a single slab lifted to the
    first floor level
    3-8. boxes are sequentially raised to higher positions to enable the
    slabs to be lifted to their required
    final position - slabs are held in a relative (temporary) positions by a
    pinning system

    MACHINE USED TO
    LIFT SLAB

    FQL LIFT SLAB SYSTEM IN EUROPE

    BC REPORT- PREFAB CONSTRUCTION

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    ASSEMBLING
    COLUMN TO COLUMN

    BEAM TO SLAB

    BEAM TO COLUMN

    WALLTO SLAB

    BC REPORT- PREFAB CONSTRUCTION

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    PREFABRICATED STAIRCASE
    PREFABRICATED STAIRCASE
    The precast staircases proposed here are of standard sizes with tread sizes between 225mm to 250mm and risers between 150mm to 175mm. On the other hand, steel
    staircases can come in non-standard sizes to suit the architectural design. Precast/ steel staircases can be fabricated to a range of various forms and shapes.
    There are three basic staircases profiles:
    Curved
    Straight
    Spiral profile
    In the case of the terrace and semi-detached houses, these staircases can be fabricated
    in three ways:
    Type A for flight only
    Type B flight and top landing
    Type C flight and base landing
    There are two main methods for fixing and installing the prefabricated staircases. The staircase can either be prefabricated
    together with the landing as a complete unit or it can be prefabricated separately and installed on site. The prefabricated
    staircase should be designed to ensure easily transportation and hoisting. However, in most cases, the size and weight are
    usually within the manageable capacity of the cranes.

    PRECAST FLIGHT

    CANTILEVERED PRECAST TREADS


    SECTION OF PREFABRICATED STAIRCASE

    BC REPORT- PREFAB CONSTRUCTION

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    PREFABRICATED SPIRAL STAIRCASE

    NAME - NEDA SHAKIL


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    PREFABRICATED BUILDINGS

    BC REPORT- PREFAB CONSTRUCTION

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    NAME - NEDA SHAKIL


    ROLL NO. - 13
    CLASS - 3RD YR., B

    T.SIGN.

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