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EBB 334
(Mechanical Metallurgy)
FRACTURE MECHANICS
WHY FRACTURE
MECHANICS?
Fatigue???
FUNDAMENTALS OF FRACTURE
What is fracture?
the separation of a body into two or more pieces
in response to an imposed stress that is static
(i.e., constant or slowly changing with time), and
at temperatures that are low relative to the
melting temperature of the material
The applied stress may be tensile, compressive,
shear, or torsional; the present discussion will be
confined to fractures that result from uniaxial
tensile loads.
FUNDAMENTALS OF FRACTURE
For engineering materials, two fracture modes
are possible: ductile and brittle
Classification is based on the ability of a
material to experience plastic deformation.
The process of fracture can be considered to be
made up of two components, crack initiation
and crack propagation
Fracture Energy
To fracture a material, work must be
performed.
This work required to supply the energy
needed to create the fracture surfaces &
to plastically deform the material if local
yielding occurs priors to fracture.
Fracture Energy
Energy-balance approach to fracture can be
summarized as:
(Energy input (work) to produce fracture
[surface energy (s) of fracture surfaces]
+
[ energy of plastic deformation (p)
s = surface energy per unit surface area (J/m2)
p = energy of plastic deformation per unit volume (J/m3)
Fracture Energy
True
Brittlematerials
Ductilematerials
Plastic
region
Elastic
region
rue
FUNDAMENTALS OF FRACTURE
Ductile materials typically exhibit substantial
plastic deformation with high energy absorption
before fracture.
On the other hand, there is normally little or no
plastic deformation with low energy absorption
accompanying a brittle fracture.
FUNDAMENTALS OF FRACTURE
Shear fracture (ductile fracture):
- promote by shear stresses (extensive slip on the
active slip plane)
- This form of fracture is commonly labeled
fibrous fracture (since the uneven fracture
surface has a fibrous appearance).
FUNDAMENTALS OF FRACTURE
Cleavage fracture (brittle fracture):
- promote by tensile stresses acting at normal to a
crystallographic cleave plane
- Appears bright/granular due to reflection of light
from the flat cleavage surface
Ductile Fracture
Studied much less extensively than brittle
fracture.
Apart from plastic deformation slow
tearing of metal
Many varieties of ductile fractures can
occur during processing & at different type
of services
Exp necking during tensile force
localized reduction in diameter
DUCTILE FRACTURE
Ductile Fracture
Figure 3: When a ductile
material is pulled in a tensile
test:
-necking begins and voids
form
-Necking begins at the point of
plastic instability (max load)
starting near the center of the
bar
by nucleation at grain
boundaries or inclusions.
- under continued straining
these grow & coalescence into
a central crack
- as deformation continues a
45 shear lip may form,
producing a final cup and cone
fracture
Figure 3 Cup-and-cone fracture in aluminum.
Dimples form during ductile fracture. Equiaxed dimples form in the center,
where microvoids grow. Elongated dimples, pointing toward the origin of
failure, form on the shear lip (45)
The structure
finally fails by
shear rupture
(shear lip
formation) on
planes
inclined at 45
to the tensile
axis
Brittle Fracture
Brittle fracture takes place
without any appreciable
deformation, and by rapid
crack propagation. The
direction of crack motion is
very nearly perpendicular
to the direction of the
applied tensile stress and
yields a relatively flat
fracture surface, as
indicated in figure.
Transgranular Fracture
Intergranular Fracture
In some alloys, crack
propagation is along grain
boundaries; this fracture is
termed Inter-granular.
This type of fracture normally
results subsequent to the
occurrence of processes that
weaken or embrittlement grain
boundary regions.
Segregation at the grain
boundaries can lower the
surface energy sufficiently to
cause intergranular failure
Solution sample
SUMMARY
FUNDAMENTALS OF FRACTURE
Fracture are classified with respect to
several characteristics: * Gansamer (1952)
Behavior described
Term used
Term used
Strain to fracture
Ductile
Brittle
Appearance fracture
Fibrous
Granular
Shear
Cleavage
Crystallographic mode