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INTRODUCTION
The market for microfiber product is growing rapidly
worldwide but the market share is still lower than cotton
product, more over in Indonesia. It is needed more concern
and investment for exploring market, local market research,
promotional cost, market entrance cost, etc. But sooner or
later, eventually the market is in mutual and Most End-Users
know and perceive it is worth with paying to Microfiber Cloth
even little expensive relatively to cotton cloth which widely
used by End-Users in Home, Restaurant, Hotel, etc.
Microfiber product benefits far outweigh the cost. We commit
to inform these benefits to those who needs cleaner and
healthier environment.
The company founder has been in this industry in the very beginning
of microfiber industry for many years. Began working in Miracle Net
Ltd (www.miraclekorea.com ) which is then acquired by The Willbes
& Co Ltd. (www.willbes.com ). Both are in South Korea. Miracle Net
Ltd. is the leading company in microfiber field which supply
microfiber product to many multinational company, meanwhile The
Willbes & Co Ltd., is A Major supplier for Major customer such as
WALLMART, GAP, TARGET, etc.
PT Mipacko Farrela is the company specialized in manufacturing only
microfiber related products since foundation. We are the real pioneer
in Microfiber industry in Indonesia, building up strategic partnership
to manufacture our own microfiber yarn with Korean factory in
Indonesia that has been in textile industry since early seventies
( 1973 ). Our product is guaranteed same as Korean product because
of using Korean microfiber and producing end product with Korean
technology. We purchase high quality microfiber yarn (AAA Grade),
we design final product with concern in many details and develop
cost-efficient product that gives best benefit for the customers and
end user. This is not only tag line or jargon; this is the way we do the
business.
WHAT IS MICROFIBER?
Microfiber is the terminology used to describe ultra-fine
manufactured fibers and the name given to the technology of
developing these fibers. The fabrics made from these extra-fine
fibers provide a superior hand, and incredible softness that come in
cloth, towel, Mop, and many customizes application such as bath
robe, baby towel etc.
Many definition about microfiber yarn ,but mostly saying in general
term that, yarn which is less than 1 denier. The name microfiber
refers to the technology of developing ultra-fine fibers measuring
only 0.006mm in diameter which means 10 times finer than silk, 30
times finer than cotton, 40 times finer than wool, and 100 times
finer than human hair. Just one pound of fibers could wrap around
the earth's equator more than 10 times. The diameter or fineness of
a continuous or filament fiberthe lower the number, the finer the
fiber, which in turn is more effective for cleaning surfaces.
The typical ratio of the two polymer blend is 80% polyester and
20% polyamide; a 70/30 blend will absorb water faster. As
polyamide is much more expensive than polyester, it is
expected to pay more for a 70/30 blend. While it's true that
polyamide is more absorbent than polyester, a towel made
from a blend of 70% polyester and 30% polyamide is not
necessarily a better drying towel than an 80/20 blend
(respectively). The weave and fiber treatment (splitting) will
determine the wicking ability of the towel as much or more
than the material blend. Without Splitting Process, there is no
different with Normal synthetic (polyester) yarn. This is a
process of splitting polyester and nylon creating millions of
crevices in numerous wedge ( 16 splitable cross section / 16
different segments in V shape / Star shape groove), it is also
what so called weight deduction process since some part of
polyester is dissolved by NaOH solution ( Sodium hydroxide ).
Utilizing a flawed process of splitting will reduce the quality of
microfiber fabric. It has to be done perfectly; too much splitting
causes the yarn to break down and too little splitting causes
the yarn to lose its good function.
Capillary Power
This is created because of the millions of uneven fibers
created during the splitting process, which makes the products
absorb extremely well (seven times its own weight in water ).
When used damp the extremely fine fibres create a capillary
effect within the cloth sucking up and holding liquid/dirt from
the surface into the inner fibres of the cloth.
Although the products may be the same size the actual
surface area of Microfibres is much larger. As microfibres are
so fine, the surface of the product is increased and the area
for storing dirt and grease through capillary action is far
greater than in traditional products.
With the effect of capillary action sucking the dirt/moisture
from the surface the dirt and grease is retained within the
fibres and only minute particles are released back onto the
surface removing the need for a second drying pass
(evaporate it). Dries in 1/3 the time of ordinary cleaning
towels.
Factory Process
Warping
Tricot Knitting
Office
Dyeing
Circular
knitting
EX-Factory
Finishing tentering
17
17 ton
ton // day
day
26
26 ton
ton // day
day
425
425 ton
ton // month
month
650
650 ton
ton // month
month
43
43 ton / day
1075
1075 ton
ton // month
month
Machine status
Tricot warp knitting
Machine
Oty
Item
10
S/W Mesh
French 150
12
RM-4 150
HKS2-1 170
Training Nylex
KS3 170
HKS4 170
Cleaner Terry
Beard 168
Tricot Lining
KS3-7 168
HKS3M(P) 210
Training Nylex
HKS3-1 210
Superpol
Superpol
FBZ
FBZ Terry
TOTAL
79
Remark
425 Ton
Machine status
Circular
Circular weft
weft knitting
Machine
Qty
Item
Double Knitting
43
Single Jersey
14
Pile Knitting
Pile Textile
Single Terry
25
Double Terry
28
Double Terry
12
Triple Terry
Total
130
Remark
Square Terry
650 Ton
Qty
10Kg
50Kg
80Kg
100Kg
150Kg
200Kg
400Kg
500Kg
800Kg
1 Ton
Dyeing capacity
capacity
Polyeste
r
Nylon
Cotton
1075
1075 ton
ton // month
month
Qty
Capacity (yds/day)
Capacity (yds/month)
#1
30,000
750,000
#2
40,000
1,000,000
#3
50,000
1,250,000
#4
60,000
1,500,000
Total
180,000
4,500,000
Brushing
Brushing &
& Shearing
Shearing
Machine
Qty
Brushing
23
Shearing
Tumbling
12
Combing
Total
45
Item
Remark
Remark
120 6 chamber
Capacity(yds/day)
Capacity(yds/month)
Training Nylex
34,000
850,000
Aloba
12,000
300,000
Velboa
12,000
300,000
Span Velbet
7,000
175,000
Polar Tumbling
4,000
100,000
Shearing
14,000
350,000
Superpol
1,000
25,000
Double Terry
3,000
75,000
Square Terry
3,000
75,000
FBZ Terry
8,000
200,000
98,000
2,450,000
Total
Remark
Tricot
Tricot
knitting
knitting
1,700,000
1,700,000
yds
yds
Circular
Circular knitting
knitting
Knitting
Knitting capacity
capacity
3,300,000
3,300,000 yds
yds
5,000,000
5,000,000 yds
yds
Dyeing
Dyeing capacity
capacity
Dyeing
Dyeing
3,600,000
3,600,000 yds
yds
Finishing
Finishing capacity
capacity
Finishing
Finishing
3,600,000
3,600,000 yds
yds
Total
Total monthly
monthly capacity
capacity
3,600,000
3,600,000 yds
yds
Lab.
Lab Equipment List
NO
1
NAME
INSTRON (LOAD CELL MACHINE
WITH SERIES IX PROGRAM)
MODEL
SERIAL NO
4464
H-2018
UWT
FUCTION
TESTING TENSILE & TONGUE TEAR
SET
INSTRON UK
ATLAS USA
U.S.A
3 UV TESTER
QUV/BASIC
GT-7013A1
8301159
TAIWAN
5 CROCK METER
CW-5
2327-H07
CROCKING TESTER
ATLAS USA
6 OVEN MACHINE
GT-7035-UA
8901572
GOTECH TAIWAN
8184
CUTTING SPECIMENS
TAIWAN
HAN WON
PR-1
ATLAS USA
MW-150T
3014816
JEPANG
SP68
2580
X-RITE USA
GT-100
8800262
GOTECH TAIWAN
15 GAUGE METER
GT-313A
8901575
THICKNESS TESTER
GOTECH TAIWAN
16 DIGITAL CALLIPER
CD-6"CS
5024332
11 LOOP GLASS
12 SPECTROPHOTOMETER
13 LAMP BOX
14
MADE BY
INPUTTING DATA
AND EMAIL
CLEANER DIVISION
Fabric Come
in
Office
Cutting
Zigzag Cutting
Printing
Sewing
Emboss
Quality Control
Ex-Factory
Packing
Sewing Department
Machine
Type
Qty
Capacity/day/uni
t
LS2-h51505
50 UNIT
840 PCS
Overlock S/M
EL 8514-03-333
55 UNIT
840 PCS
Overlock S/M
EX 5205-12
50 UNIT
560 PCS
KM-797 BL
12 UNIT
840 PCS
Kansai
DFB-1404P
3 UNIT
1400 PCS
1 UNIT
1 UNIT
Capacity/month/unit
Capacity/month
Employee Status
Organization
Organization
As of 12 November 2016
President
Director
Managing
Director
Director
Marketing
34
Accounting
Financing
12
Director
Administration
Material
Lab/R&D/QA
Office
3
Office
5
Security
24
Production
33
Tricot Knitting
Office
47
Circular Knitting
Micro fiber
Sewing
Dyeing &
Finishing
QC & Delivery
Office
8
Office
2
Office
11
Office
2
Office
9
Production
162
Production
72
Production
157
Production
145
Production
58
Clinic
3
Korean
Office
Production
14 persons
138 persons
816 persons
Engineering
63
Total
Total
968
968persons
persons