SUMMER TRAINING PRESENTATION

ON
GEAR MANUFACTURING TECHNOLOGY
BYVIKASH CHOUDHARY

CONTENTS
ABOUT

THE COMPANY

FACLITIES
OUTLINE

AVAILABLE IN THE COMPANY

OF PROCESS AND EQUIPMENTS

CLASSIFICATION

OF GEARS

ABOUT THE COMPANY

HI-TECH GEARS LTD.

ESTABLISHED IN 2001.

JOINT VENTURE COMPANY OF GETRAG GEARS,USA & HITECH GEARS LTD,INDIA.

50:50 PARTNERSHIP OF GETRAG GEARS,USA & HITECH GEARS LTD,INDIA.

ANNUAL TURNOVER OF HITECH GROUP IS 600 CRORE.

FOREIGN CUSTOMERS INCLUDES US,AUSTRALIA ,JAPAN,GERMANY,BRAZIL,UK.

INDIAN CUSTOMERS ARE HERO MOTO CORP LTD.,TATA CUMMINS,AVTEC NEW

HOLLAND TRACTORS LTD.,ROBERT BOSCH.

TOTAL SIX PLANTS OF HITECH GROUP IN INDIA & TOTAL EMPLOYEES ARE
ALMOST 3500 NOS.

MANUFACTURES TWO & FOUR WHEELER TRANSMISSION SHAFTS & GEARS.

FACILITIES IN
HITECH GEARS LTD.,BHIWADI
FACILITIES AVAILABLE IN THE COMPANY FOR GEAR FORGING & MACHINING:1.HOT FORGING PRESSES 6 NOS.
2.COLD FORGING PRESSES 6 NOS.
3.CNC TURNING MACHINES 102 NOS.
4.VMC MACHINES 20 NOS.
5.GEAR HOBBING MACHINES 30 NOS.
6.GEAR SHAVING MACHINES 30 NOS.
7.GEAR SHAPPERS 6 NOS.
8.BROACHING MACHINES 915 NOS.

9.BORE GRINDING MACHINES - 5 NOS.

10.SEALED QUENCH FURNACES 16 NOS.
11.SHOT BLASTING MACHINES 3 NOS.
12.FULLY EQUIPPED STANDARD ROOM & METALLURGICAL LAB.

1.RAW MATERIAL
The metallic gears with cut teeth are commercially obtained in Cast
Iron, Steel and Bronze.

CAST IRON-

manufacturing of gears due to its good wearing properties.

ease of producing complicated shapes by casting method.

employed where smooth action is not important.

STEEL-

Used for high strength gears.

steel gears are usually heat treated in order to combine properly

the toughness and tooth hardness.

BRONZE-

reduce wear of the gears which will be excessive with Cast iron or
steel.

The raw material for manufacturing gears in HITECH GEARS LTD. BHIWADI
are usually steel bars & are supplied by MUKUND STEELS & VARDHMAN STEELS
in bhiwadi itself.

2.HOT FORGING BY PRESS

involves the shaping of metal using continuous compressive forces slowly.

The process starts by heating the bar to 1,200to 1,300C using high-power
induction coils. It is then descaled with rollers, sheared into blanks, and
transferred through several successive forming stages, during which it is
upset, preformed, final forged.

3.COLD FORGING BY PRESS

Cold working of Metal at room temp.

develop strength & hardness in a component, have a bright & clean finish &
eliminate forging scales.

4.HOBBING

Is a machining process for making gears.

Process Progressively cuts the teeths in the gear by using a cutting tool
known as hob.

5.TOOTH CHAMFERING-

6.GEAR SHAVING

Is a technique for generating improved tooth shape in gears of involute

design.

Gear shaving originated as a means for avoiding undesirable undercutting of

the root of the tooth in gears with small numbers of teeth (caused by
imperfections in the tool).

Gear shaving may be used to improve the quality of meshing between two
gears or between a gear and a rack.

7.BROACHING

is amachiningprocess that uses a toothed tool, called abroach, to remove

material.

is used when precision machining is required, especially for odd shapes.

- a broached workpiece

8.DRILLING IN GEARS-

9.PUNCHING

is ametal formingprocess that uses apunch pressto force a tool, called

apunch, through the workpiece to create a hole.

10.HARD TURNING /INTERNAL GRINDING-

11.INSPECTION

Fully equipped standard Room for gear parameter inspection.

Fully equipped metallurgical lab for hardness & microstructure

inspection.

12.DISPATCH

4.CLASSIFICATION OF GEARS1.According to the position of axes of the shaft:- The axes of the two shafts
between which the motion is to be transmitted, may be:

Parallel

Intersecting

Non Intersecting and Non Parallel

2.According to the peripheral velocity of gears:-The gears according to the

peripheral velocity of Gears may be classified as:

Low velocity

Medium Velocity

High Velocity

3.According to the type of gearing:- According to the type of Gearing, the

gears can be classified as:a.External gearing
b.internal gearing
c.Rack and pinion
4.According to the position of teeth on gear surface:- The teeth on Gear
surface may be:
a.Straight
b.Inclined
c.Curved

THANK YOU