Академический Документы
Профессиональный Документы
Культура Документы
CEO-Process Safety
Presentation
This is just a template for a presentation
at e.g.Board meetings after showing the
film
Process Safety Pays
and has to be customised to the needs of
the specific company (see accompanying
booklet)
Intro: Flying
Process Safety
Case Study
Insert here a negative case study from your own
company, use the following case study from a
company which does not exist any longer (Hoechst
AG) or any other case study which may fit (e.g. Texas
City)
Expected procedure: addition of sodium hydroxide to o-nitrochlorobenzene in methanol under stirring during 8 hours o-nitroanisol
Procedure leading to the incident: stirrer was not switched on
during addition of sodium hydroxide accumulation of reactants.
When noticed, stirrer was switched on against orders from
supervisor runaway reaction overpressure release of appr.
10 to of reaction mixture
Consequences
Direct cause:
combination of operator errors
Root causes:
Insufficient risk assessment of the chemical reaction
Insufficient implementation of safety management system
Sub-standard technical equipment (stirrer control/interlock)
Process safety was not in focus of senior management as
visible performance seemed to be good (very few major
incidents before, low figures for occupational accidents)
Case Study: Hoechst AG (Germany) 1993 -3Process Safety Cost-Benefit Estimate for the German
State of Hesse
Insurance costs
Corporate image
Less problems with authorities
Easier permitting
Easier investment
Capital market more accessible to good performers (Rating!)
By
MARKChronicle
CARREAU
Houston
NASA
~
1986
1989
2003
1ST
SHUTTLE
FLIGHT
CHALLENGER
DISASTER
POSTCHALLENGER
IMPROVEMENTS
(32 MOS./$15B)
COLUMBIA
DISASTER
(13YRS/$?B)
CONSEQUENCE
II
III
B
1:25*
1:78*
#
# #
1:556*
#
#
1:250* = 1:xxx* =
#
#
# #
1:yyy*
IV
PROBABILITY
*ODDS OF CATASTROPHIC LOSS PER MISSION
LAUNCH
ORBITAL
LANDING
phases
#
# #
#
# #
#
# # # #
# ...1,000S
# ...OF
# ...SCENARIOS
Additional Reading