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Struktur Kristal
Metals
Cu-alloys
Ni-alloys
Ti-alloys
PE, PP, PC
PA (Nylon)
Alumina
Si-Carbide
Polymers,
elastomers
Ceramics,
glasses
GFRP
CFRP
Soda-glass
Pyrex
Composites
Butyl rubber
Neoprene
KFRP
Plywood
Woods
Polymer foams
Metal foams
Natural
materials
Foams
Ceramic foams
Glass foams
Natural fibres:
Hemp,
Cotton
Material Teknik
Jumlah material teknik sangat besar:
40.000 - 80.000 jenis.
Desainer harus memilih dan
menseleksi dari jumlah tersebut.
Tanpa acuan dan rujukan serta
pengetahuan, memilih material
menjadi masalah rumit dan
kompleks.
3
Terdapat Beribu
Processing Route
Cost
Performance
MATERIALS
Safety
SHAPE
Risk
MANUFACTURING
PROCESS
Aesthetics
Enviromental Impact
Recyclability
Materials vs Process
Casting
Forging
Welding
Metal
Machining
Polimer
Pressing
Keramik
Injection
Komposit
Molding
Subsitusi Material
Nylon 66
Aluminium
Keuntungan :
Mechanical Strength
Ductility
Impact Resistance
Behavior at temperature extremes
Thermal Conductivity
Electrical Conductivity
Wear resistance
Corrosion Resistance
7
KARAKTERISTIK MATERIALS
Sifat Fisik
Sifat Mekanik
Density
Creep
Conductivity
(thermal dan
heat)
Fatique
Impact
Efek
Perlakuan
Panas Thd
Sifat Mekanik
Efek
Lingkungan
Thd Sifat
Mekanik
Melting Temp
Coeff thermal
expantion
Microstructure
Surface
characteristic
Corrosion/
Wear
Rate of
Corrosion
&
Errosion/
wear
Key Relationships
Material properties depend on the material
microstructure, which in turn results from its
composition and processing
Processing Microstructure Properties
10
11
13
Amorphous Materials
Amorphous materials - Materials, including
glasses, that have no long-range order, or
crystal structure.
Glasses - Solid, non-crystalline materials that
have only short-range atomic order.
Glass-ceramics - A family of materials typically
derived from molten inorganic glasses and
processed into crystalline materials with very
fine grain size and improved mechanical
properties.
14
15
17
close
18
packed/heksagonal
7 sistem kristal
yang terbagi
menjadi 14 sel
satuan Bravais.
19
20
Definisi lattice
parameter atau
parameter kisi
pada sistem
kubik,
ortorombik dan
heksagonal.
21
FCC
HCP
22
FCC
HCP
23
24
(a)Pembagian
atom dalam
unit sel
(b)Contoh: simple
cubic (SC),
body centered
cubic (BCC),
and facecentered cubic
Example 1
Determining the Number of Lattice Points
in Cubic Crystal Systems
Determine the number of lattice points per cell in the cubic
crystal systems. If there is only one atom located at each
lattice point, calculate the number of atoms per unit cell.
Example 1 SOLUTION
In the SC unit cell: lattice point / unit cell = (8 corners)1/8 = 1
In BCC unit cells: lattice point / unit cell
= (8 corners)1/8 + (1 center)(1) = 2
In FCC unit cells: lattice point / unit cell
= (8 corners)1/8 + (6 faces)(1/2) = 4
The number of atoms per unit cell would be 1, 2, and 4, for the
simple cubic, body-centered cubic, and face-centered cubic,
unit cells, respectively.
25
Example 1
Determining the Number of Lattice Points
in Cubic Crystal Systems
Determine the number of lattice points per cell in the cubic
crystal systems. If there is only one atom located at each
lattice point, calculate the number of atoms per unit cell.
Example 1 SOLUTION
In the SC unit cell: lattice point / unit cell = (8 corners)1/8 = 1
In BCC unit cells: lattice point / unit cell
= (8 corners)1/8 + (1 center)(1) = 2
In FCC unit cells: lattice point / unit cell
= (8 corners)1/8 + (6 faces)(1/2) = 4
The number of atoms per unit cell would be 1, 2, and 4, for the
simple cubic, body-centered cubic, and face-centered cubic,
unit cells, respectively.
26
Pada sel satuan terlihat bahwa ada satu atom yang dikelilingi
oleh 8 atom lainnya sehingga kita bisa hitung berapa jumlah
atom pada sel satuan ini.
Pada BCC, ada satu atom lengkap bentuknya, kemudian ada 8
atom pada masing-masing ujung kisi.
Maka jumlah atom per sel satuan:
1 + (8 x 1/8) = 2 atom per sel satuan
27
Example.2
Determining the Relationship between
Atomic Radius and Lattice Parameters
Determine the relationship between the atomic radius
and the lattice parameter in SC, BCC, and FCC
structures when one atom is located at each lattice
point.
30
Example 2 SOLUTION
Referring to the Figure, we find that atoms touch along
the edge of the cube in SC structures.
a0
2r
a0
4r
a0
4r
2
31
3a 4 R
atau
4R
a
3
R = radius atom
32
Panjang kisi
(a, nm)
0.289
Radius atom
(R, nm)
0.125
Besi
0.287
0.124
Molibdenum
0.315
0.136
Potasium
0.533
0.231
Natrium
0.429
0.186
Tantalum
0.330
0.143
Tungsten
0.316
0.137
Vanadium
0.304
0.132
33
2a 4 R
atau
4R
a
2
34
Panjang kisi
(a, nm)
Radius atom
(R, nm)
Aluminum
0.405
0.143
Tembaga
0.3615
0.128
Emas
0.408
0.144
Timah hitam
0.495
0.175
Nikel
0.352
0.125
Platina
0.393
0.139
Perak
0.409
0.144
35
Logam
Cadminu
m
Seng
Magnesiu
m
Cobalt
Zirkon
Panjang kisi,
nm
a
0.297
3
0.266
5
0.320
9
0.250
7
0.323
1
c
0.561
8
0.494
7
0.520
9
0.406
9
0.514
8 36
Jari-jari
atom
rasio
c/a
R, nm
0.149
1.89
0.133
1.856
0.16
1.623
0.125
1.623
0.16
1.593
37
38
Example 3
Calculating the Packing Factor
Calculate the atomic packing factor for the FCC cell.
Example 3 SOLUTION
In a FCC cell, there are four lattice points per cell; if there is
one atom per lattice point, there are also four atoms per cell.
The volume of one atom is 4r3/3 and the volume of the unit
cell is a 3.
0
4 3
(4 atoms/cell)( r )
3
Packing Factor
a03
Since, for FCC unit cells, a 0 4r/
4 3
(4)( r )
3
Packing Factor
3
( 4r / 2 )
39
0.74
18
Example 4
Determining the Density of BCC Iron
Determine the density of BCC iron, which has a lattice
parameter of 0.2866 nm, Atomic mass = 55.847 g/mol.
Example 4 SOLUTION
Atoms/cell = 2, a0 = 0.2866 nm = 2.866 10-8 cm
3
7
.
882
g
/
cm
(23.54 10 24 )(6.02 10 23 )
40
41
42
Allotropic or Polymorphic
Transformations
Allotropy - The characteristic of an element being able to
exist in more than one crystal structure, depending on
temperature and pressure.
Polymorphism - Compounds exhibiting more than one
type of crystal structure.
43
44
Example 5
Calculating Volume Changes in Polymorphs of
Zirconia
Calculate the percent volume change as zirconia
transforms from a tetragonal to monoclinic
structure.
The lattice constants for the monoclinic unit cells are: a =
5.156, b = 5.191, and c = 5.304 , respectively. The
angle for the monoclinic unit cell is 98.9.
The lattice constants for the tetragonal unit cell are a =
5.094 and c = 5.304 , respectively.
Does the zirconia expand or contract during this
transformation? What is the implication of this
transformation on the mechanical properties of zirconia
ceramics?
45
Example 5 SOLUTION
The volume of a tetragonal unit cell is given by
V = a2c = (5.094)2 (5.304) = 134.33 3.
The volume of a monoclinic unit cell is given by
V = abc sin = (5.156) (5.191) (5.304) sin(98.9) = 140.25 3.
Thus, there is an expansion of the unit cell as ZrO2 transforms
from a tetragonal to monoclinic form.
The percent change in volume
= (final volume initial volume)/(initial volume) 100
= (140.25 - 134.33 3)/140.25 3 * 100 = 4.21%.
Most ceramics are very brittle and cannot withstand more than a
0.1% change in volume. The conclusion here is that ZrO 2 ceramics
cannot be used in their monoclinic form since, when zirconia does
transform to the tetragonal form, it will most likely fracture.
Therefore, ZrO2 is often stabilized in a cubic form using different
additives such as CaO, MgO, and Y2O3.
46
47
Indeks Miller
Untuk mengetahui bidang suatu bidang kisi dari sel satuan
digunakanlah notasi Miller atau Indeks Miller.
Indeks Miller: kebalikan dari perpotongan suatu bidang dengan
ketiga sumbu yang dinyatakan dengan bilangan untuk bukan
pecahan atau kelipatan bersama.
Langkah yang dilakukan:
1.Tentukan titik potong yang akan diberi indeks dengan sumbu
(x,y,z).
2.Tentukan harga kebalikannya (resiprokal).
Contoh:
No
.
1
2
3
49
1/1
1/~
1/~
50
Example 6
Determining Miller Indices of Directions
Determine the Miller indices of directions A, B, and C
Arah A
1. Titik: 1, 0, 0, and 0, 0, 0
2. 1, 0, 0, -0, 0, 0 = 1, 0, 0
4. [100] indeks Miller
Arah B
1. Titik: 1, 1, 1 and 0, 0, 0
2. 1, 1, 1, -0, 0, 0 = 1, 1, 1
3. [111]
Arah C
1. Titik: 0, 0, 1 and 1/2, 1, 0
2. 0, 0, 1 -1/2, 1, 0 = -1/2,
-1, 1
3. 2(-1/2, -1, 1) = -1, -2, 2
51
53
Example 7
Determining Miller Indices of Planes
Determine the Miller indices of planes A, B, and C
Bidang A
1. x = 1, y = 1, z = 1
2.1/x = 1, 1/y = 1,1 /z
=1
3. (111)
Bidang B
54
1. x = 1, y = 2, and z
=~
2.1/x = 1, 1/y =1/2,
1/z = 0
3. (210)
55
Example 8
Drawing Direction and Plane
Draw (a) the [1 2 1] direction and (b) the
cubic unit cell.
56
[ 2 10] plane in a
Example 8
Drawing Direction and Plane
Draw (a) the [1 2 1] direction and (b) the
cubic unit cell.
57
[ 2 10] plane in a
Bidang A
Arah dan bidang pada HCP:
1. a = a = a
=~ ,c=1
2. 1/a1 = 1/a2 = 1/a3 = 0, 1/c
=1
3. (0001)
1
Bidang B
1. a1 = 1, a2 = 1, a3 = -1/2, c
=1
2. 1/a1 = 1, 1/a2 = 1, 1/a3 = -2,
1/c = 1
3. (11-21)
Arah C
1. Titik: 0, 0, 1 and 1, 0, 0.
2. 0, 0, 1, -1, 0, 0 = -1, 0, 1
3. [-101]
Arah D
58 1. Titik: 0, 1, 0 and 1, 0, 0.
2. 0, 1, 0, -1, 0, 0 = -1, 1, 0
59
The ABABAB
stacking sequence
of close-packed
planes produces
the HCP structure.
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61
Interstitial Sites
Interstitial sites - Locations between the normal atoms
or ions in a crystal into which another - usually different
- atom or ion is placed. Typically, the size of this
interstitial location is smaller than the atom or ion that is
to be introduced.
Cubic site - An interstitial position that has a
coordination number of eight. An atom or ion in the
cubic site touches eight other atoms or ions.
Octahedral site - An interstitial position that has a
coordination number of six. An atom or ion in the
octahedral site touches six other atoms or ions.
Tetrahedral site - An interstitial position that has a
coordination number of four. An atom or ion in the
tetrahedral site touches four other atoms or ions.
62
63
Example 9
Calculating Octahedral Sites
Calculate the number of octahedral sites that uniquely
belong to one FCC unit cell.
Example 9 SOLUTION
The octahedral sites include the 12 edges of the unit cell,
with the coordinates
1
,0,0
2
1
0, ,0
2
1
0,0,
2
1
1
1
,1,0
,0,1
,1,1
2
2
2
1
1
1
1, ,0 1, ,1 0, ,1
2
2
2
1
1
1
1,0,
1,1,
0,1,
2
2
2
65
66
Example 10
Design of a Radiation-Absorbing Wall
We wish to produce a radiation-absorbing wall composed of
10,000 lead balls, each 3 cm in diameter, in a facecentered cubic arrangement. We decide that improved
absorption will occur if we fill interstitial sites between the
3-cm balls with smaller balls. Design the size of the
smaller lead balls and determine how many are needed.
Calculation of an
octahedral interstitial site
67
Example 10 SOLUTION
First, we can calculate the diameter of the octahedral
sites located between the 3-cm diameter balls. Figure
3.30 shows the arrangement of the balls on a plane
containing an octahedral site.
Length AB = 2R + 2r = 2R 2
r = 2 R R = ( 2 - 1)R
r/R = 0.414
This is consistent with Table 3-6. Since r = R = 0.414, the
radius of the small lead balls is
r = 0.414 * R = (0.414)(3 cm/2) = 0.621 cm.
From Example 3-12, we find that there are four
octahedral sites in the FCC arrangement, which also has
four lattice points. Therefore, we need the same number
of small lead balls as large lead balls, or 10,000 small
balls.
68