Service tools

PLC Simulator:
Control of all I/Os
Diagnosis for external
signals
Display of state

OI-MCB/MASN

Camera and Encoder

Simulator:
Diagnosis of camera
Diagnosis of encoder
Diagnosis of processes

Folienpool OI-MCB

Documentation:
Project handling in
CheckOpti/CheckKon

21.01.17

Service tools
Optics

Simulators

For wear and tear:

OI-MCB/MASN

Folienpool OI-MCB

21.01.17

Service tools
Connection
Serial cable,
connect to PC
for CheckKon

PLC Simulator

Camera
simulator/
Encoder
simulator

Attention: switch off mains before

connecting/ disconnecting any cables or
service tools
OI-MCB/MASN

Folienpool OI-MCB

21.01.17

Service tools
PLC simulation with PLC-Box
Mode1
0
0
1
1

Mode2
0
1
0
1

Function
Stop or Error
Select Mode
Teach Mode
Auto Mode

PIN22
1
1
0
0
Fault

PIN3
0
0
1
1
Warning

PIN21
0
1
0
1
Classific.

Function
Error 1-19
Error 20-79
Error 1 (if Warning)
Error 4,5 (if Warning)

OM 22 Power supply
(after Start)
OI-MCB/MASN

Counter reached

Folienpool OI-MCB

21.01.17

Service tools
Camera simulator
Adapter C2 for ZKI1
connector
Simulator for direct
connection with camera
cable

ZKI1 / ZKI5

Harting
connector

OI-MCB/MASN

Adapter C1 for
Harting connector

Folienpool OI-MCB

21.01.17

Service tools
Camera simulator

Green LEDs Part 3, 2, 1 (left

to right)
Buttons Part 3, 2, 1 (left to right)

Parts simulated
Part3
Part2

OI-MCB/MASN

Optional Input Part 3, 2, 1 (left to

right)
Upper Pins: Signal Input
Lower Pins: GND
(part will be triggered if pins are
Selector for automatic part
connected)
generation
Jumper open: no automatic part
generation
Camera Selector
Jumper closed: cyclic part generation
Part1Jumper
open: 512 Pixel camera
Jumper closed: 1024 Pixel camera

Folienpool OI-MCB

21.01.17

Service tools
Encoder simulator
Adapter E1 for Harting
connector
Harting
connector

Simulator for direct

connection with
camera cable

Adapter E2 connecting
simulator with
conveying unit

OI-MCB/MASN

Folienpool OI-MCB

21.01.17

Service tools
Encoder simulator
Button speed selection:
slow - fast
Green LED:
ON: slow
OFF: fast

OI-MCB/MASN

Conveying unit

10

30

Pulses/ mm
(CheckKon
parameter)

145

88

80
71

CB-speed display
Simulator-speed
slow

107/ 108 177/ 178 219/ 220

CB-speed display
Simulator-speed
fast

215/ 216 354/ 355 439/ 440

Folienpool OI-MCB

21.01.17

Additional options
Encoder:
Increased
precision
Variable speed

Guide bars:
for abrasive
parts

OI-MCB/MASN

External
valves:
Heavy parts

Assembly
plate:
Flexible
integration

Power switching
module:
Control of feeding
unit

Folienpool OI-MCB

Special belts:
Different
shapes

Transfer unit:
Easier part
handling

Special camera
set up/mounting:
Different field of
view

21.01.17

Special belt versions

Special versions for parts which do not move in a consistent way along the guide bar

Rubber material
Abrasive parts
Very small parts

Parts which are difficult to handle

Conical parts to be kept in a stable position

Guide bar

Guide bar
Sample part

Sample part

Belt

Belt

OI-MCB/MASN

Folienpool OI-MCB

21.01.17

10

Special guide bars

Stainless steel guide bars
harder
under certain circumstances better
sliding qualities
can possibly be used in food processing
(easier to clean)

OI-MCB/MASN

Folienpool OI-MCB

21.01.17

11

Special optical solutions and options

Special adapter plate and different
optics for
modifying the viewing area
Version:
10 Standard
10/ 5
30 Standard
30/ 10
30/ 20
30/ 33
80 Standard

OI-MCB/MASN

Folienpool OI-MCB

21.01.17

12