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An item or component or
product which is manufactured
is required to perform certain
function.The act of checking
whether it actually does so or
not is inspection.
TYPES OF INSPECTION
Duty of an inspector
BASICALLY , THE DUTIES OF THE INSPECTOR
ARE,
INTERPRETATION OF THE SPECIFICATION.
MEASUREMENT OF THE PRODUCT.
COMPARISON WITH THE STANDARD.
JUDGING FOR CONFORMITY.
DISPOSITION OF THE PRODUCT.
RECORDING OF THE DATA.
Operators discriminating
capability
True positive
False positive
False negative
True negative
IMPORTANCE OF
VISUAL INSPECTION
VISUAL INSPECTION
IDENTIFICATION
SURFACE QUALITY
COMPLETENESS
PAINTING QUALITY
APPEARANCE & COMPACTNESS
STANDARDISING CONDITIONS
TYPE
COLOUR
INTENSITY OF ILLUMINATION
ANGLE IF VIEWING
DISTANCE
FADING DISTANCE
AESTHETIC VISUAL QUALITIES
CLEANLINESS
VISUAL SUPPORTS
MAGNIFYING GLASS
COMPARATORS
DENTIST MIRROR
ACCEPTANCE SAMPLE
BOROSCOPE/ ENDOSCOPE
VIDEO BOROSCOPE
SHADOW GRAPH
EYE CHECKUP
VISION
COLOUR BLINDNESS
Visual Inspection
Before welding
During welding
After welding
Visual Inspection
Before Welding
Dimensions
Fit up
Surface condition damage, rust,
paint etc.
Lamination in welding edge
Visual Inspection
Before Welding
Visual Inspection
Before Welding
JOINT FIT UP
Groove Angle
Joint Alignment
Backing
Consumable Insert
Joint cleanliness
Tack welds
Pre heat
VISUAL TESTING
During Welding
Visual Inspection
After Welding
Visual Inspection
Welding Discontinuities
Surface Porosity
Incomplete
Fusion
Incomplete
Penetration
Undercut
Overlap
Crack
Slag Inclusion
Excess
Reinforcemen
t
CRACKS
FILLET WELDS
OVERLAP
UNDERFILL
INCOMPLETE PENETRATION
LACK OF FUSION
INCOMPLETE
PENETRATION
LACK OF FUSION
&
REINFORCEMENT
Weld Face
Root
Reinforcement
Face
Reinforcement
Weld Toe
Temperature Measurement
Melting
Color Changing
Thermal crayons
Thermo couples
Etching
Advantage& Disadvantage
Advantages
Simple
Less training required
Relatively less costly equipment
Disadvantages
Slow
Inspector Fatigue is more
Surrounding environmental factors are
important